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013 PAGGI. MARTIN & DEL BENE LLP Consulting Engineers & Land Surveyors O/~ 54-56 Main Street Poughkeepsie, New York 12601 914-471-7898 914-471-0905 (FAX) VIA FAX & MAIL: **** MEMORANDUM *** RI2C~ i;;;IIII2D /fAN 2 ~I A ~ 1999 -'IN~ 1"ow^, SNolito CL/2IRk 'l:N TO: Stuart Messinger, Chazen Environmental Services Julie Hartman, Chazen Environmental Services FROM: Joseph E. Paggi, Jr., P.E. DATE: February 3, 1999 \ , RE: Pizzagalli Building 922 As per your request to Constance Smith, Supervisor, Town of Wappinger, dated January 22, 1999, you had asked for specific information regarding the Pizzagalli Building 922 and it's water supply. In a follow-up conversation with our office, you had requested that we limit our scope of research to Question No.9, which asks, "Is there a large enough water supply to meet an average daily demand of approximately 30,000 GPD?" In our initial analysis of this request, we find that we need to know certain information. This information is as follows: 1. What is the daily flow period for the 30,000 GPD? We have heard conflicting reports ranging from a low of 7 hours to a high of 10 hours. Could you kindly confirm this. 2. What are the numbers of days in the week that this school will be in operation? 3. What is the peak hourly flow rate required by the school? 4. Will it be a necessity to utilize the existing domestic jockey pump system that previously served the 922 building, and if so, what are the capacity of the pump(s) and how are they controlled? Could you kindly fax this information back to our office at (914) 471-0905 in order that we may complete the study as efficiently as possible. JEP:law cc: Hon. Constance Q. Smith, Supervisor Hon. Vincent Bettina, Councilman Hon. Joseph Paoloni, Councilman Hon. Joseph Ruggiero, Councilman Hon. Robert Valdati, Councilman Hon. Elaine Snowden Michael Tremper via fax Albert P. Roberts, ESQ. Joseph E. PaggI. Jr., P.E. Ernst Martin. Jr.. P.E., L.S. Charles R. DelBene. Jr.. P.E. , POLLUTION CONTROL, INC. Operation of Water and Wastewater Treatment Systems 191() ROUTE 376 WAPPINGERS FALLS, NY 12590 (914) 463.7310 Fax 1914} 462--7305 ~ M-E-M-O.R-A-N-D-U-M II RE: Constance O. Smith, Town of wappinger Supervisor Vincent Bettina, Town of Wappinger Councilman Joseph paoloni, Town of Wappinger Councilman Joseph Ruggiero, Town of Wappinger Councilman Robert L. Valdati, Town of Wappinger Councilman Michael P. Tremper, CAMO Pollution Control, Inc. ~i/~ February 3, 1999 Pizzagalli Building #922 - Wappingers Central School District TO: FROM: DATE: The Town Engineer'S office has requested that CAMO Pollution Control, Inc. respond to the operational concerns of the Wappingers Central school District's proposed occupancy of the Pizzagalli #922 building, which is part of the North Wappingers Park Water District. As you are aware, the North Wappingers Park Water District has been plagued over the years with complaints of discolored water. The causes are as follows: 1. The wells located at the North Wappingers Park Water System have low levels of iron and manganese. The iron and manganese are oxidized by the chlorination process and it becomes a ~recipitant that settles in the water V IZ 'd Z 0 II ' 0 N Vi\iC3:t, 666: 't 'G8J j 2. mains. when the velocity of the wCo.,-~er in the mains changes, the water becomes stirred up and, as a result, we have dirty water complaints. CAMO Pollution Control, Inc. has been able to drastically redu~e these complaints by installing ten fire hydrants and flushing the mains twice per year. The system pressure is achieved by using a Hydra- numatic tank. As we have discussed previously, this tank is significantly undersized. As a result, the slightest changes in demand on the system causes cycling of the pumps, resulting in significant velocity changes in the water main and dirty water complaints. CAMO pollution Controlr Inc. has sized one of the well pumps so that it operates on a continuous basis without turning en and off. However r during peak demand ~ periods or the summer months, demand exceeds the output of this pump, the backup pump comes on, and dirty water complaints follow. Pizzagalli Building #922 is loc~t~~ at the far end of the distribution syst.em of the Norti, Wappi -HS ,~"l.rk Water System. Due to the elevation of the building, i~ has between 35 and 40 lbs. of pressure in the water main at that point. When IBM used the building, they needed a higher pressure and installed and operated a booster station at the water main. This booster station cycled pumps on and off during different periods of the day to ensure that there was adequate pressure within the building, It was my understanding that their water usage, while it was comparable to if not more than what the school district would need, was spread over a 24 hour period. However, during their peak periods when more than one of their booster pumps came on, it would put a heavy demand on our system and increase the number of dirty wat.er complaints and, at times, low p:r"essure complaints. Since the building has been unoccupied and the booster station secured and shut down by Pizzagalli, the number of dirty water complaints received by CAMO Pollution Control, Inc. has been drastically reduced in 1998 to three. t 3D Ii' (I N Vj'"'l3:6 66f! 't ':7~ ) ./ . According to ~hazen Companies, the schou~ district has requested 30,000 gallons per day. I have had a discussion with Julie Hartman of Chazen Companies who informed me that 30,000 gallons will be used over a seven hour period. If it was spread out evenly over this seven hour period, it would be in excess of 70 gallons per minute. I have requested Ms. Hartman to research the peak hourly rate of the building, the number of days per week and, if the building is going to use the pressure booster station, a description of the operation of the booster station, including the control system and pump curves. This is important information. Heavy draws on the end of the Atlas Water System result in the cycling of the pumps at the well field, stirs up the water mains, and results in dirty water and, possibly, low pressure complaints. With this building empty, water quality can be adequately controlled by flushing hydrants and good operation. Occupancy of the building magnifies t.he deficiencies of the system. If you have questions or would like to discuss this matter further, please contact me at (914) 463-7310. cc: Joseph E. paggi, Town of Wappinger Engineer Albert Roberts, Esq., Town of wappinger Attorney MPT,d,t0454 North Wappingers park (Atlas) t/r ',~ Z 0 it . 0 N ~:\! ~ ! Z : i: s ~ C,' l I; . 0 ~ ~ ..J 3ent By: THE CHAZEN COMPANIES; 5183710623; Feb-10-99 1 :41PM; t"'age ~f~ .. The Chazen Companies MEMORANDUM - To: Jay Paggi From: Stuart Mesinger Date: February lOt 1999 Re: Response to February 3t 1999 Memo Job#: 19901.00 In response to your memo of February 3, 1999 memot we offer the following. 1. The school day extends from about 8:00 a.m. to about 3:00 p.m. However, staff begin arriving around 7:00 a.m., and there are extracurricular activities with 0'/ buses lea~g at 4:30 p.m. Thust ~e bulk of water use will occur d~g the ten- \(t::f hour penod from 7:00 a.m. till 5:00 p.m. There are athletic and other extracurricular activities at night andt occasionally, on the weekend, but for modeling purposes the above estimate appears to be most accurate. /~ The school is in operation Monday through Friday. There are occasional ~ extracurricular activities on the weekend., but these are limited in time and duration. ~~. We estimate daily sanitary useage at(30tOOO gallons) (1300 students + 160 faculty/staff @ 20 gallonslperson = 29t200 gallons; say 30,000 gallons). We estimate the peak hourly flow from sanitary useage at(12.000 gallons)jWe understand from our review of previous engineering estimates that the make-up @,waterrequirementfOrtheCOOlingsystematPeakUSeage.is57gpm.Thepeak ~ hourly requirement from the cooling system would therefore be 3,420 gallons and the combined hourly peak would be 15.420 gallons. Note that the average ~S7 ~ p'" 4 ~ use from the cooling system would be considerably less. Winter useage (Oct. 15 to April 15) is estimated at 25% of peakt while useage during intermediate times is estimated at 63% of peak. Note also that the cooling demand for all time periods is likely to be less than was the case for the IBM useage because of the nature of the uses and the configuration of the space. 3ent By: THE CHAZEN COMPANIES; 5183710623; Feb-1 0- gP- 1 :41 PM; Page 2/3 - . r I JJJ ~o.cf.oN.u~~ (Jour understanding from building personnel and the water system operators is that the jockey pump system was used to provide water when the cooling system was in operation. The jockey pump has a capacity of 60 gpm. The pump is configured to draw water when the cooling system is in operation. There are additionally three pumps on the property. each with a capacity of 180 gpm. \ Please do not hesitate to contact me with any questions. The Chazen Companies Cc: Joe Corrigan ('if\, ~ 4-0 ~f / /. : , . '. J.. ....._.....~_.. . -... ,..........a.-._._J--..... ...-- ~ FEB I 8 :999 POLLUTION CONTROL, INC. Operation of Water and Wastewater Treatment Systems 1910 ROUTE 376 WAPPINGERS FALLS, NY 12590 (914) 463-7310 Fax (914) 463-7305 II M_E_M-O-R-A-N-D-U-M ~ TO: Joseph E. paggi, Town of Wappinger Engineer Michael P. Tremper, CAMO Pollution Control, Inc. ~ February 16, 1999 FROM: DATE: RE: Wappingers Central School District Use of Pizzagalli Building #922 I have reviewed a letter from Stuart Mesinger of Chazen Companies indicating that the peak hourly demand for pizzagalli Building #922 will be 257 gallons per minute. As you are aware, there are a number of things that CAMO Pollution Control, Inc. has done to help improve the water quality for the residents of the North Wappingers Water District. To help eliminate excessive pump cycling due to the undersized Hydra-numatic tank, the following steps have been taken in the operation of the two wells that are being used at this time: The lead pump is a 15hp submersible pump capable of producing an average of approximately 130 gallons per minute. This pump runs almost continuously, 24 hours per day. During times of high usage, the pressure drops to a point where the second pump comes on. The lag pump is a 50hp turbine pump. In order to prevent this pump from cycling excessively and causing dirty water complaints, this pump rate is throttled to approximately 90 gallons per minute. ''-" . The sizing of pump #1 to meet normal demand and the throttling of pump #2 to prevent excessive cycling is complicated by the fact that there are no accurate well meters on either of these pumps. However, the rates that have been selected do keep the system from excessive cycling, This not only improves water quality within the water district, but prevents excessive wear and tear on the pumps. As you can see from the above mentioned well rates, if Mr. Mesinger's number of 257 gallons per minute is accurate, the wells would be unable to maintain these rates. If the school district was to come on line in Building #922 it would be necessary to increase the above mentioned well rates, if possible. Most likely, this would increase the number of dirty water complaints and low pressure throughout the district. If you have questions, please contact me at (914) 463-7310. MPT:dt0461 Atlas PAGGI, MARTIN & DEL BENE LLP Consulting Engineers & Land Surveyors r, 54-56 Main Street Poughkeepsie, New York 12601 914-471-7898 914-471-0905 (FAX) * * * MEMORANDUM * * * TO: Stuart Mesinger, Chazen Companies FROM: Joseph E. Paggi, Jr., P.E. DATE: February 17. 1999 RE: Wappinger Central School District/Pizzagalli Building 922 I am in receipt of your February 10th, 1999 memorandum regarding the above referenced project. A review of the material sent to our office in your memo indicates that there would be a peak hourly flow of approximately 257 GPM. This is comprised of 200 GPM domestic flow and 57 GPM cooling water. Due to the significant increase in domestic usage over previous IBM operation. it must be determined how many of the booster pumps will be in operation at any given point in time during this peak hour to meet demand. A worse case situation, Le. warm weather and peak domestic demand should be considered. A review of former usage indicates that the average total usage of the building was in the 30,000 GPD range with only 2,600 GPD being used for domestic purposes, the remainder being cooling water. This would have been spread out over the entire day using only the jockey pump to maintain service. With the peak domestic usage being projected so high, the possibility of the jockey pump and one or two of the booster pumps being on at the same time is possible. Please research this and get back to me as soon as possible. Knowing the peak demand and how it will be met (Le. number of pumps) is crucial for us to know. Thank you for your anticipated cooperation. JEP:law cc: Michael Tremper Hon. Constance O. Smith Albert P. Roberts Joseph E. Paggi, Jr., P.E. Ernst Martin, Jr., P.E., L.S. Charles R. Dcl Bene, Jr., r.E. - ' .. The Chazen Companies I MEMORANDUM To: Jay Paggi From: Stuart Mesinger Date: March 1, 1999 Re: Pizzagalli Building 922 Water Supply Job#: 19901.00 Attached please find a memorandum from my project engineer with respect to the pumps at the Pizzagalli building. I trust this answers your questions. Please do not hesitate to contact me if you require additional information. Cc: Nick Waer, Joe Corrigan. Dick Powell DoIlUJDDnt 1 '\0. ~ . The Chazen Companies MEMORANDUM To: Stuart Mesinger From: Randy Passmann Date: March 1, 1999 Re: Pizzagalli Building 922 Job #: 19901.00 As you requested, I visited the Pizzagalli "IBM Building 922" on Meyers Corners Road. Wappinger, New York on Thursday February 25, 1999. Bill VanTassell, Building Manager from Pizzagalli Properties accompanied me to review their available record documents and the Domestic Water Pump Station. A Federal Pump Corporation made Factory Assembled Pump Station is installed in the Pump Station Building. The unit has four close-coupled end-suction centrifugal pumps, one 7.5 Horsepower(HP) and three 15 HP pumps. The adjacent pump Control Panel is labeled with Federal's Record Number B69057 and Unit # 1 Y2 CK- 7 %-2. The panel cover had four Hand-Off-Automatic (BOA) switches labeled Jockey, 1, 2 and 3. Pressure controls were mounted on the side of the Control Panel labeled "Lead, Lagl and Lag2". None of the pumps were in operation at the time of the site visit. A pressure gauge on the upstream side of the pipes read 52 psi. Records available at the facility regarding the Pump Station include a Federal O&M manual labeled with Record Number B69057. This manual provides information on Type SP-PR duplex (two pump) and triplex (three pump) systems. No pump curves are included in the manual. The unit installed in the pump station would be considered as a 4-pumP quadplex pump station, which was custom assembled. Based on my understanding of the system, it appears that the pump station operates similarly to the Triplex Type B system in the Manual and described in the following interpretation: The jockey pump (lit pump) has a small Gallons Per Minute GPM rating, and the three main pumps (2nd 3rd and 4th pumps) have an equally larger GPM rating. The jockey pump operates continuously to satisfy the building water Wbuly _ .ervcrIda1a1JfOjoa.\19llOO-19999\1990 l\RJPtoSM Memol.doc '\ .. ~ The Chozen Companies t demand. A main pump control pressure switch turns on the first main pump when the jockey pump cannot satisfy the water demand operating alone. A time delay automatically turns on the second main pump when the :first main pump has been operating for a pre determined time period.. similarly for the third main pump. The four pumps will run in parallel for a pre-determined minimum time or until the demand in the building drops sufficiently to allow the jockey pump to satisfy it alone, at which time the main pumps will turn off. The pressure controls mounted on the side of the Control Panel control when the three main pumps "Lead, Lag1 and Lag2" turn on and off. I contacted the Federal Pump Corporation to substantiate the pump operation described above, and obtain pump curves for the four pumps. The pump curves provided by Federal show the capacity of the Jockey pump to be 60 GPM at 181 feet of head (78 PSI) and the Three Main pumps are rated at 180 GPM at 181 feet head. This establishes the capacity of the Pump Station at a maximum of 600 GPM. The Federal representative stated that the pressure reducing check valves, located on each on the pump discharges, should be set to 181 feet of head. In this case the, Jockey Pump and two Main Pumps would be running to meet an anticipated peak hourly demand of 257 GPM. As-built construction drawing P-4, dated 8/23/84 shows a 4-inch domestic water service line labeled as "300 GPM" entering the Central Utility Plant area of the building. Another drawing shows a .4-inch water supply line running from the pump station to the building, assumed to be the same line, and an 8-inch main supplying the Pump Station. Water mains are typically designed on the basis of velocities of 4 to 6 Feet Per Second (FPS) with maximums of 10 to 20 FPS (Salvatol 1992). Considering a peak flow of 257 GPM, the water velocity in 4-inch and 8-inch Class 52 DIP water lines would be 5.7 FPS and 1.5 FPS respectively. For comparison, a minimum flow velocity "scouring veloci.ty'~ of 2.0 FPS is commonly used in wastewater piping system design to keep solids from settling out in the pipes. As-build construction drawing ST-IGB, dated 9/21/84 shows the plan and profile for a water main rnnning from Heartstone Drive to the Pizzagalli Property. The main transitions from 12-inch diameter down to 8-inch at a meter pit approximately 400 feet from Heartstone Drive. I believe that this is the supply line for the Pump Station. Considering the efl'ects of the Pizzagalli building usage, adding a 257 GPM demand onto this water main would increase the velocity in the 12-inch line (assumed CL 52 Ductile Iron) by 0.7 FPS. During this preparation of this memo, correspondence reviewed included a reference to "metals" being stirred up in the water. The term "metals" is not \Albany _lcrvrrldala~rojecu\1900O-I9999\ 1990 1 \RJPtoSM Memol.doc . . . .. -J ... ~ \ r The Chazen Companies commonly used in this context and may inadvertently alarm people. This was perhaps referring to a condition where high velocity water stirs up "sediment" in water distribution pipelines. This sediment sometimes contains oxidized iron and manganese, which is can stain laundry red. This condition is often mitigated by municipalities by instituting a routine hydrant flushing program. Part of the program, includes alerting residents to the activity to reduce laundry stAining type problems. IA1b111y _lCfVcr\dala1lrojec:&s\19000-19999\1990 1 \RJPloSM Memol.doc