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Sewer Rodder/Cleaner TOWN OF WAPPINGER ~-.. v~ w~~~;-. . ' .u~~~"---;~{~... . ~.~~~ .:" ':. ,}~'.. ()~ \ .. :1-, . ...... . '>, I:'.'~.., '.0 ~.~. " e _ . ~., ". .~. l.'~~o\)~'/ .'. ':~SS cO SUPERINTENDENT . GRN.IAM r=OSTER ~c/ (914) 297-9451 SUPERINTENDENT OF HIGHWAYS P.O. BOX 324 WAPPINGERS FALLS. N.Y. June 22, 1992 MEMO TO: Town Board FROM: Graham Foster RE: BID AWARDS EQUIPMENT 1) 4 x 4 Truck with plow and sander; replace truck #6. One bid was received from Healey International for the sum of $91,900.00 I recommend we accept this bid. 2) Truck mounted sewer rodder/cleaner to replace our current 1979 model which will be traded. Three bids were received. PRICE TRADE IN A) Foster's Equipment B) Healey International C) Wm. H. Clark Equipment $126,900.00 $144,030.00 $148,980.00 $14,800.00 $20,806.00 $ 8,000.00 Net Prices are: Optional EQuip A) Foster's B) Healey C) Clark $112,100.00 $123,224.00 $140,980.00 $ 425.00 $ 1,340.00 Included The specs for this unit were drawn to provide the Town with an updated version of our current 1979 unit or equivalent. The low bidder, Foster's, bid an acceptable cab and chassis b~t their truck mounted unit doesn't meet our specs. The following is a very brief list. ." ~.~ . .... Page 2 BID AWARDS FOR EQUIPMENT Spec. 1) Aluminum tank 2) Gear driver 3) Vacuum while driving Vaccon 4) Vacuum--Rear engine 5) Jackhammer action plastic belt driver Hydrostatic option $3700.00 (not acceptable) Front engine PTO N/A I recommend we reject the low bidder as not being to spec and accept the bid from Healey International which is the next low bidder and meets all of our specs. We should add option #4 for recirculation kit for $1145.00 and option #6 for the handlight for $195.00 This makes a total of $215,124.00 for both trucks. Our original authorization was to spend up to $200,000.00. GF:dlh j.:- .. ......... B"rD't)ING ' FORM . . j ~QUIPMENT 'VAc~tONMOdel V290/1000 . , NAME 'OF BIDDE~' Foste'rfs Equi'pment, Inc~' ADDRESS ' , 475 East ~luff Drive ,Penn' Van, NV ' 14527 " , ,'PHONE, 3i5-536-7484" AMOUNT OF, BID $ 126,90Q.00 TRADE IN OF '1979 FORD WITH 810 VAC'IDR UNIT $ 14.800.00 ,DATE StJBMITTEoJune 'l6,','19~2 . SIGNATURE RECEIVED JUN I 9 1992 ELAINE SNOWDE TOWN CLeRK N fc- . ~ STATEMENT # 1 The undersigned represents that pursuant to Sections l03-a and l03-b of the General Municipal Law of the State of New Yo~k, no person referred to in the attached proposal who is a bidder or who is or was a member, partner, director or officer of the bidding firm or entity under this proposal has refused to sign a waiver of immunity or to answer any revelant questions relating to any transaction or contract with the State of New York, any political subdivision thereof, or any public authority, during the period of five years prior to the date here0f. The undersigned agrees that any contract awarded as a result of this bid may be cancelled without penalty upon the grounds set forth in Sections l03-a and l03-b of the said General Municipal Law. Th_ names and addresses of all persons and p ti inter s in the foregoing bid are as follows: ' Bluff Drive 475 Penn Van, NV 14527 STATEMENT # 2 By submission of this bid, each bidder and each person signing on behalf of any bidder certifies, and in the case of a joint bid each party thereto certifies as to its own organization, under penalty of perjury, that to the best of knowledge and belief: (1) the prices in this bid have been arrived at independently without collusion, consultation, communication or agreement, for the purpose of restricting competition as to any matter relating to such prices with any other bidder or with any competitor; (2) unless otherwise required by Law, the prices which have been quoted in this bid have not been knowingly disclosed by the bidder and will not knowingly be disclosed by the bidder prior to the ' opening, directly or indirectly, to any bidder or to any competitor; and (3) no attempt has been made or will be made by the bidder to induce any other person, partnership or corporation to submit or not submit a bid for the pur ose of restricting competition. BY: ~ ~.:~. NON-COLLUSIVE BIDDING CE~IFICATION The bidder certifies that: (a) the bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and (b) the contents of the bid have not been communicated by th~ bidder, nor, to the best of his knowledge and belief, by any of his employees or agents, to any person not an....employee or agent of the bidder to its surety on any bond furnished herewith prior to the official opening of the bid. The signature of the contractor to this bid shall be deemed a specific .subscriptionto the certificate required pursuant to Section 139-d of the State Finance Law and the contractor affirms that the statements therein contained are true under the penalty of perjury. Dated: June 16 1992 BY: President TITLE '. .Page: 1 V ACTO R CHASSIS TANDEM AXLE Standard equipment on the 2554 6X4 with a selected 216 inch wheelbase, 51 inch afterframe, and 138 inch cab to axle length. The rear axle will be a single speed with a ~ear ratio of 6.14. The color of the truck w~l~ be ORANGE. All' equipment must meet the following specifications the equlvllant. or SF25540 2554 6X4 FRAMES TOW HOOK, FRONT Front, Frame Mounted. FRAME RAILS Heat Treated Alloy Steel (110,000 PSI Yield) 10.125 x 3.50 x 0.312 199 thru 228 WB with 92 Maximum AF for Truck Applications FRAME REINFORCEMENT Outer C ; Heat Treated Alloy Steel (110,000 PSI Yield) 10.812 x 3.812 x .312 199 thru 228 WB with 92 Maximum AF for Truck Applications BUMPER, FRONT Steel, Swept Back FRONT AXLES AXLE, FRONT, I-BEAM TYPE 18,000-lb Capacity (Rockwell FL-941) INCLS: Code 05PTA Dual Power Steering (Sheppard M-90/M~80) Code 04189 16.5"x6" Cam-Type Air Brakes with 20 Sq. In. Cham bers 18,000-lb MultiLeaf Springs 21" Steering Wheel SPRINGS SHOCK ABSORBERS, FRONT BRAKES BRAKE SYSTEM, AIR Dual System for Straight Truck Applications, less AntiLock BRAKES, REAR, AIR CAM 16.5 x 7 with 30 Sqln MGM Spring Actuated Parking Brake Chambers ALCOHOL VAPORIZER Evaporator Type . BRAKES (Continued) DRAIN VALVE, AUTOMATIC with Heater, (Bendix DV-2) Located at Air Tank AIR COMPRESSOR 13.2 CFM (Bendix Tu-Flo 550) EXHAUST SYSTEMS EXHAUST SYSTEM Single, Horizontal Muffler and Vertical Tail Pipe, Aluminized Steel Includes Guard, Cab Mounted Right Side ELECTRICAL SYSTEMS ELECTRICAL SYSTEM 12-Volt, Standard Equipment CIGAR LIGHTER with Ashtray Light HORN, ELECTRIC HORN, AIR Chrome; with Single Pedestal Mounting (Grover) CIRCUIT BREAKERS Auto-Reset (Main Panel) SAE Type II Replaces All Fuses Except Instrument Cluster Feed BACK-UP ALARM Electric 102 DBA (Preco 250 Bac-A-Larm) INDICATOR, LOW OIL PRESSURE / HIGH WATER TEMPERATURE; Light & Buzzer ALTERNATOR 12-Volt 115 Amp. Capacity (Deleo 21-SI) BATTERY SYSTEM Maintenance-Free (2) 12-Volt 1850CCA Total (Fleetrite) RADIO AM-FM, Stereo; With Electronic Tuning and Clock, Includes Multiple Dual Cone Speakers (Panasonic CR-301) INCLS: 2 Speakers FRONT END FRONT END Tilting, Fiberglass, with Service Access Hatches. RADIATOR STONE GUARD Bright Finish SPEEDOMETER, TOOLS, MISC PAINT TYPE Base Coat/Clear Coat, 1-2 Tone CLUTCH CLUTCH Two-Plate, Stamped Angle Spring; Ceramic, 14 Diameter, a-Spring Free Travel Damper, Self Adjust, with Mechanical Pull Type Control (Spicer SAS1402) Page: 2 .. . . ENGINES THROTTLE, HAND CONTROL Vernier, Locking Type PTO EFFECTS, ENGINE FRONT Less PTO Unit, Includes Adapter Plate on Engine. Front Mounted Page: 3 BLOCK HEATER, ENGINE 120 Volt/1250 Watt (Phillips) INCLS: Receptacle Mounted in Fender Extension Filler Panel (Left Si de) ENGINE, DIESEL 49 State 270 HP at 2400 RPM, 800 lb-ft Torque. 1600 RPM (International DTA-466) INCLS: Code 12TSG (Schwitzer DD-26) Fan Drive FAN DRIVE Viscous (Schwitzer DD-26) TRANSMISSION TRANSMISSION 10-Speed Manual, with Double-Lo and With Air Shift (Fuller RT-7608LL) INCLS: Torque Limiting Clutch Brake REAR AXLE, SUSPENSIONS AXLE, REAR, TANDEM Single Reduction, 40,000-lb Capacity, With 200 Wheel Ends (Spicer J400-S) INCLS: Power Divider Lock DIFFERENTIAL, LOCKING No-Spin; for Spicer and International Axles (Detroit Locker) SUSPENSION, REAR, TANDEM Walking Beam Type 52 Axle Spacing; 40,000-lb Capacity (Hendrickson RT-400) INCLS: Rubber Center Bushing and Rubber End Bushing FUEL TANKS FUEL TANK Steel, 63 U.S. Gal., 238 L With Center Step. (Lt, U/C) STEP, FUEL TANK, LT, UNDER CABSpecial, Mounted on Fuel Tank. CABS, COWLS, BODIES CAB Conventional, Steel WINDOW Tinted Glass; All Windows MIRRORS Rectangular, West-Coast Type, 16 x 7 Size with 102 Wide Spacing, Painted Head and Painted Steel Brackets. GAUGE CLUSTER English with English Electronic Speedometer and Tachometer for Air Brake Chassis. . Page: 4 . ~ , CABS, COWLS, BODIES (Continued) HOURMETER Electronic; Mounted in Cluster SEAT, FRONT BENCH Full Width; Beige Embossed Vinyl, (International) MIRROR, CONVEX Stainless Steel, 8 Diameter, Mounted Below Primary Mirrors. CAB INTERIOR TRIM Fleet WHEELS MISC OPTIONS WHEEL SEALS, FRONT Oil-Lubricated Wheel Bearings (International) PAINT CHART ENTRY PAINT SCHEMATIC Single Color, Design 100 TIRES R 8 1100X20-G 479 CUSTOM XTRA GRIP HI-MILER (GOODYEAR F 2 16.5-22.5-H 464 CUSTOM HI-MILER SUPER SINGLE (GOODYEAR) WHEELS WHEELS, FRONT CAST; 22.5 6-Spoke, Painted Steel 12.25 DC Rims WHEELS, REAR DUAL CAST; 20 6-Spoke, Painted Steel 8.00, 5-Degree, 3-Piece Rims RUSTY JONES RUSTPROOFING FIRE EXTINGUISHER & FLARE KIT TRADE IN 1979 FORD MODEL L-800 WITH VACTOR JET-RODDER MODEL 810. CAN BE SEEN DURING THE HOURS OF 7AM to 4PM AT THE HIGHWAY DEPARTMENT 20 OLD ROUTE 9, WAPPINGERS FALLS, N.Y. 12590 , , . , GENERAL SPECIFICATIONS All equipment must meet the following specifications or the equivilant. GENERAL THE MACHINE SHALL BE OF THE DUAL ENGINE DESIGN TO BE USED FOR REMOVING SAND, STONES, BOTTLES, CANS, GREASE, SLUDGE AND OTHER DEBRIS FROM SANITARY SEWER AND/OR STORM DRAIN LINES BY THE FLUSHING ACTION OF HIGH PRESSURE WATER. THE HIGH PRESSURE WATER PUMP SHALL BE HYDRAULICALLY DRIVEN WITH THE CHASSIS ENGINE AS THE POWER SOURCE. THE MACHINE SHALL INCLUDE AN AIR CONVEYING VACUUM SYSTEM, POWERED BY AN AUXILIARY DIESEL ENGINE, TO PROVIDE FOR THE SIMULTANEOUS REMOVAL OF DEBRIS FLUSHED TO THE MANHOLE BY THE HIGH PRESSURE WATER (JET RODDER) SYSTEM, OR FOR THE REMOVAL OF DEBRIS FROM SUMPS, CATCH BASINS, DIGES- TORS, WET WELLS, BAR SCREENS ETC. THE MACHINE SHALL ALSO INCLUDE AN ENCLOSED AND SEALED BODY FOR STORAGE OF THE COLLECTED DEBRIS. AS IT IS THE INTENT THAT THIS UNIT WILL HAVE AN ANTICIPATED LIFE OF TEN (10) YEARS THE FOLLOWING GENERAL QUESTIONS SHOULD BE ANSWERED BY THE MANUFACTURER. ONLY BIDS FROM MANUFACTURERS WHO HAVE EXPERIENCE IN MANUFACTURING COMBINATION SEWER CLEANERS WILL BE CONSIDERED. HOW LONG HAS MANUFACTURER BEEN IN THE BUSINESS 7 OF MANUFACTURING COMBINATION SEWER CLEANERS? YEARS IS UNIT BID A CURRENT PRODUCTION MODEL? X YES NO BiDDER HAS ENCLOSED MANUFACTURERS LITERATURE, SPECIFICATIONS AND ALL PERTINENT INFORMATION CONCERNING THIS BID? ~ YES NO BID PROPOSAL WAS FILLED OUT THOROUGHLY AND ALL PERTINENT iNFORMATION REQUESTED WAS PROVIDED AND ANY DEVIATIONS THOROUGHLY EXPLAINED? ~ YES NO By chassis engine . . . , DEBRIS BODY THE DEBRIS STORAGE BODY SHALL BE CONSTRUCTED OF A MINIMUM 3/16" CORROSION AND ABRASION RESISTANT STEEL WITH A MINIMUM YIELD POINT OF 50,000 PSI AND A MINIMUM TENSILE STRENGTH OF 70.000 PSI THE BODY SHALL BE ROUND FOR MAXIMUM STRENGTH AND HAVE A MINIMUM USABLE LIQUID CAPACITY OF 9 CUBIC YARDS OR 1,800 GALLONS. THE BODY SHALL HAVE A FULL SIZE REAR DOOR THAT IS HINGED AT THE TOP AND IS EQUIPPED WITH A REPLACE- ABLE NEOPRENE TYPE SEAL TO PREVENT LEAKAGE. THIS DOOR SHALL BE PNEUMATICALLY OPENED AND CLOSED SO OPERATOR IS NOT SUBJECTED TO SEWAGE WHEN DUMPING. DEBRIS BODY SHALL BE DUMPED BY RAISING THE BODY TO A 50 DEGREE ANGLE UTILIZING A FORWARD MOUNTED DOUBLE ACTING HYDRAULIC DUMP CYLINDER. THE DEBRIS BODY SHALL BE FIXTURED ON AN INDEPEN- DENT FRAME, SEPARATE FROM THE CHASSIS FRAME AND MOUNTED VIA A 3 POINT MOUNTING SYSTEM TO ALLOW FLEXING TO OCCUR WITHOUT CAUSING FRAME DAMAGE. TO ACHIEVE BEST POSSIBLE MATERIAL SEPARATION AND MINIMIZE MATERIAL BEING DISCHARGED TO ATMOSPHERE THE CENTRIFUGAL COMPRESSOR SHALL DRAW AIR FROM 2 SEPARATE PORTS IN THE DEBRIS BODY. DUMP CONTROLS AND ACCESSORY CONTROLS SHALL BE PRO- VIDED AT A CENTRAL CURB SIDE LOCATION DIRECTLY BE- HIND THE CAB OF THE TRUCK. WATER TANKS WATER TANKS MUST HAVE A CERTIFIED METERED CAPA- CITY OF 1,000 GALLONS. THE 1,000 GALLON CAPACITY SHALL BE ACHIEVED VIA 4 SEPARATE CYLINDRICAL CELLS. THE WATER CELLS SHALL BE MANUFACTURED FROM NON- CORROSIVE ALUMINUM TO PREVENT RUST YET STILL PRO- VIDE FOR MAXIMUM STRENGTH. THE ALUMINUM WATER CELLS SHALL NOT REQUIRE INTER- NAL COATINGS AND SHALL BE EASILY REPAIRED OR PATCHED IF REQUIRED. THE 4 CELLS SHALL BE HUNG V I A RUBBER Li NES ".J" STRAPS WHICH WILL ALLOW THE CELLS TO EASILY BE REMOVED FROM THE UNIT IF REQUIRED. THE WATER CELLS SHALL BE LOCATED BEGINNING DIRECTLY BEHIND THE CAB OF THE TRUCK AND END AT THE REAR OF THE UNIT, THUS PROVIDING THE BEST POS- SIBLE WEIGHT DISTRIBUTION. THE WATER TANKS SHALL BE ADEQUATELY VENTED AND CONNECTED TO PROVIDE COMPLETE FILLING. A MINIMUM 6" 8. 4" CONNECTION BETWEEN TANKS SHALL BE PRO- VIDED. THE WATER TANKS SHALL BE TOTALLY SEPARATE FROM THE DEBRIS TANKS AND PROVIDE NO STRUCTURAL SUPPORT AND HAVE NO COMMON WALLS. DEVIATIONS IF YES EXPLAIN x x x x U Bolts x x x 6 Cells Polyethylene ;< x Easily Removeable x x x ALL WATER CELLS SHALL BE POSITIONED AT OR BELOW THE FRME OF THE UNIT THUS PROVIDING THE BEST POS- SIBLE AND LOWEST AVAILABLE CENTER OF GRAVITY. THE WATER TANK SHALL COME EQUIPPED WITH AN ANTI- SYPHON DEVICE AND 25' OF HYDRANT FILL HOSE AND FITTINGS. A WATER LEVEL SIGHT GAUGE SHALL ALSO BE PROVIDED. THE WATER TANK SHALL COME SUPPLIED WITH A "y" PATTERN STAINLESS STEEL STRAINER TO FILTER THE WATER BEFORE IT ENTERS THE TANKS. THE WATER TANKS SHALL CARRY A TEN (10) YEAR WAR- RANTY AGAINST CORROSION OR CRACKING. VACUUM SYSTEM VACUUM SHALL BE CREATED BY A MINIMUM 38" DIAMETER TAPERED ALUMINUM CENTRIFUGAL COMPRESSOR. THE COM- PRESSOR SHALL BE MANUFACTURED OUT OF ALUMINUM FOR OPERATOR SAFETY WITH HARD CHROME PLATED CAST ALU- MINUM RADIAL BLADES WITH A MINIMUM THICKNESS OF 1/4" . THE ALUMINUM CENTRIFUGAL COMPRESSOR SHALL BE OF THE RIVETED TYPE DESIGN, WELDED STEEL FANS ARE NOT PREFERRED DUE TO SAFETY CONSIDERATIONS. THE CENTRIFUGAL COMPRESSOR SHALL BE CAPABLE OF AIR FLOWS FROM 0 TO 8000 CFMs AND PRESSURES FROM o TO 114" NEGATIVE WATER PRESSURE. THE OUTER HOUSING SHALL BE MANUFACTURED OUT OF 1/4" SPUN STEEL AND CARRY A FIVE (5) YEAR WARRANTY THE HOUSING SHALL PROVIDE A 2" DRAIN PLUMBED BE- LOW THE WATER TANK FOR SAFE AND EASY CLEAN OUT. THE FAN HOUSING SHALL BE ISOLATED ON RUBBER MOUNTING SUPPORTS. FOR CLEANING OF DRYING BEDS, VACUUMING LEAVES, AND DEBRIS ALONG CURBS, UNIT SHALL HAVE CAPABILITY OF MAINTAINING A FULL, CONSTANT VACUUM WHILE UNIT IS IN MOTION. UNIT SHALL ALSO HAVE ABILITY TO VACUUM AND JET ROD TO DEPTHS OF 75' WITHOUT USE OF ANY SPECIAL ATTACHMENTS. COMPRESSOR SHALL BE ABLE TO VACUUM WET OR DRY MATERIAL WITHOUT DAMAGING VACUUM SYSTEM. COMPRES- SOR SHALL ALSO CARRY A NON-PRORATED FIVE (5) YEAR WARRANTY. VACUUM SYSTEM DRIVE THE CENTRIFUGAL COMPRESSOR SHOULD BE DRIVEN DIRECT THROUGH A HELICAL GEAR TYPE STEP-UP TRANSMISSION Spll"t shaft PTO from DRIVE WITH A STEP-UP RATIO OF 1.4 TO 1. THE GEAR DRIVE SHOULD ATTACH DIRECTLY TO THE ROTOR SHAFT WITHOUT THE USE OF MULTIPLE STAGE V-BELTS OR JACK SHIFTS. THE GEARS AND BEARING SHALL BE LUBRICATED WITH A SPLASH LUBRICATION SYSTEM REQUIRING NO MANUAL DAILY GREASING. DEVIATIONS IF YES EXPLAIN x x x x 2 - 2711 Diameter Fans made of Corten Steel ~- Welded Are Safer ~ +- o - 13511 H?O X +- x N/A Cannot drive and vacuum with split shaft - w/optional Hydrostatic drive, this can he accomplished ;x(-- x x chassis engine to powerbands ~ II II .. II THE DRIVE SYSTEM SHALL NOT UTILIZE PILLOW BLOCK BEARINGS THAT REQUIRE EXCESSIVE DAILY GREASING. NO THE DRIVE SHAFT SHALL BE SUPPORTED VIA TAPERED NO ROLLER BEARINGS AND GEARS. THE COMPRESSOR SHALL BE ENGAGED AND DISENGAGED FROM THE AUXILIARY ENGINE VIA A 10" HEAVY DUTY INDUSTRIAL RATED, OVER CENTER TYPE CLUTCH WITH FERAMIC DRIVE PLATES. NO VACUUM SYSTEM DRIVE ENGINE THE SHROUDED AUXILIARY ENGINE USED TO DRIVE THE VACUUM SYSTEM SHALL BE A LIQUID COOLED, DIESEL POWERED, TURBO CHARGED, 4 CYLINDER, 100 HP MINI- MUM, HEAVY DUTY INDUSTRIAL 4 CYCLE ENGINE. THE ENGINE SHALL HAVE A MINIMUM DISPLACEMENT OF 239 CUBIC INCHES AND COME EQUIPPED WITH HIGH TEMPERA- TURE, LOW OIL PRESSURE SHUTDOWN SYSTEM AS WELL AS AN EXHAUST SILENCER. THE AUXILIARY ENGINE SHALL BE SUPPORTED ON STEEL BACKRUBBER ISOLATING MOUNTS AND MOUNTED IN ITS OWN SUBFRAME TO THE SUBFRAME OF THE SEWER CLEANER. THE ENTIRE AUXLIARY VACUUM ENGINE SHALL BE INSULA- TED IN A NOISE DEADENING SHROUD WITH A MINIMUM OF 1" OF SUPPRESSING INSULATION TO FURTHER DECREASE THE OPERATING NOISE LEVEL. STANDARD ENGINE MANU- FACTURERS SHROUDS WILL NOT BE ACCEPTABLE. THE OPERATING NOISE LEVEL SHALL NOT EXCEED 85 Dba AT 50'. THE NOISE DEADENING ENGINE SHROUD SHALL BE ON ROLLER TRACTS ALLOWING THE SHROUD TO EASILY BE PULLED AWAY FROM THE ENGINE PROVIDING COMPLETE ENGINE ACCESS. HEAVY PANELS REQUiRING MANUAL REMOVAL SHALL NOT BE ACCEPTABLE. VACUUM SYSTEM PICK-UP HOSE SHALL BE DESIGNED FOR FRONT END OPERATION WITH HOSE MOUNTED AND STORED AT FRONT MOUNTED WORK STATION. FRONT MOUNTED LOCATION IS DESIRED FOR EASE OF POSITIONING VACUUM HOSE AS WELL AS MINI- MIZING NEED FOR OPERATOR TO SWING HOSE INTO TRAFFIC. ALL CONNECTIONS BETWEEN DEBRIS BODY AND VACUUM SYSTEM WILL BE OF THE SELF ADJUSTING PRESSURE FITTING TYPE. ALL HOSE AND TUBES SHALL BE 8" ID AND WILL RE- MAIN STATIONARY AND NOT RAISE WITH DEBRIS BODY IN ORDER TO MINIMIZE POSSIBILITY OF RUNNING VACUUM HOSE INTO POWER LINES AND LOW HANGING BRANCHES. THE UPPER DEBRIS TUBE SHALL CONSIST OF AN ANCHORED STEEL TUBE FOR ADDITIONAL LIFE. THE LIFT AND SWING MOVEMENTS SHALL BE ACCOMPLISHED BY CYLINDER ACTUATED MEANS. GEAR AND CHAIN TYPE ROTATIONS ARE NOT PREFERRED DUE TO MAINTENANCE CONSIDERATIONS. DEVIATIONS IF YES EXPLAIN Drives water pump system 110 HP - 239 cm Mounted on its own subframe NR X VAC-CON design allows for easy access. Special roller desing is not req'd on VAC-CON. Std_ mfg panpl~ supplied X X X X THE BOOM SHALL BE OPERATED BY AN ELECTRIC OVER HYDRAULIC SYSTEM WHICH DRAWS ITS POWER FROM THE AUXILIARY ENGINE'S HYDRAULIC POWER SOURCE. THE BOOM SHALL BE HYDRAULICALLY DRIVEN UP, DOWN, LEFT AND RIGHT DIRECTIONS. BOOM SHALL BE CONT- ROLLED BY A REMOTE PUSH BUTTON CONTROL STATION BY CABLE TO THE HYDRAULIC POWER SWING AND LIFT CYLINDERS. THE CONTROL STATION SHALL COME EQUIPPED WITH CON- TROL SWITCHES FOR ALL DIRECTIONS AS WELL AS A SAEFTY EMERGENCY SHUT DOWN BUTTON WHICH AUTOMATI- CALLY ELIMINATES POWER TO THE BOOM. A CAB PROTECTION DEVICE INDEPENDENT OF CAB THAT WILL PROTECT CAB FROM BOOM WILL BE PROVIDED. PIPE EXTENSIONS WILL BE INCLUDED TO ALLOW OPERA- TOR TO CLEAN TO DEPTHS OF 20'. THIS WILL INCLUDE A 6' 6" CATCH BAS I N NOZZLE WITH A STEEL RE I NFORCED TIP. PIPE SHOULD INCLUDE SUFFICIENCT ADJUSTABLE OVER-CENTER QUICK CLAMPS TO JOIN THE ALUMINUM FLANGED END PIPE. ALL ALUMINUM TUBES SHALL BE OF RIVETED DESIGN FOR EASE OF REPLACING FLANGES. THE VACUUM HOSE WILL BE MOUNTED ON A BOOM WHICH WILL ROTATE A MINIMUM 180 DEGREES AND PROVIDE 179" OF REACH OFF THE CTNER LINE OF THE UNIT. HIGH PRESSURE WATER PUMP THE HIGH PRESSURE WATER PUMP SHALL BE A DOUBLE ACTING SINGLE PISTON PUMP HYDRAULICALLY OPERATED FROM A DIRECT HYDRAULIC PUMP. BELT DRIVE SYSTEMS ARE NOT ACCEPTABLE. THE HYDRAULIC FLOW TO DRIVE THE WATER PUMP WILL BE FROM A HYDRAULIC OIL PUMP DRIVEN BY THE TRUCK ENGINE VIA A HEAVY DUTY AIR SHIFT POWER TANK OFF. THE WATER PUMP SHALL OPERATE WITH AN OIL TO WATER RAT 10 OF 1 TO 1. THE POWER TAN! OFF SHALL ENGAGE THE HYDRAULIC PUMP BUT NOT THE WATER PUMP TO ELIMINATE UNNECES- SARY HIGH PRESSURE BALL VALVE BY-PASS AND WATER PUMP WEAR. THE RATED DESIGN CAPACITY OF THE HIGH PRESSURE WATER PUMP SHALL BE 100 GPM AND 2500 PSI. THIS CAPACITY SHALL INSURE LONG PUMP LIFE. A CERTIFI- CATION BY THE PUMP MANUFACTURER FOR CONTINUOUS DUTY SHALL BE AVAILABLE ON REQUEST. THE HYDRAULIC PUMP AND WATER PUMP SHALL BE SIZED TO ALLOW THE WATER SYSTEM TO OPERATE WITH 60 GPM AT 2000 PSI CONTINUOUS DUTY OPERATION. THE WATER PUMP SHALL CYCLE APPROXIMATELY EVERY 4 1/2 SECONDS. THIS PUMP CYCLE SHALL PROVIDE AN AUTOMATIC "JACK HAMMER" ACTION IN THE HOSE TO ASSIST THE NOZZLE IN BREAKING THROUGH OBSTRUCTIONS. THE WATER PUMP LOCATION SHALL PROVIDE A FLOODED SUCTION INLET TO ELIMINATE POTENTIAL CAVITATION DAMAGE. PLEASE NOTE PUMP LOCATION. OEV I AT IONS IF YES EXPLAIN Draws power from chassis engine. )( x x x x Welded flanges. G;) 'f +- Triplex plunger direct driven by auxiliary engine. NOT APPLICABLE N/A x x Smooth Pressure Pump location is certified by mfg. THE HIGH PRESSURE WATER PUMP WILL BE DESIGNED SO NO DAMAGE WILL OCCUR IF RUN AT NORMAL OPERATING PRESSURE WITHOUT WATER FOR TEN (10) MINUTES. A CERTIFICATION BY THE ORIGINAL WATER PUMP MANUFAC- TURER TO OPERATE IN SUCH A MANNER SHALL BE PRO- VIDED. THE WATER PUMP WILL BE USED TO PURGE RES!DUAL WATER OUT OF THE WATER SYSTEM BY PUMPING AIR THROUGH ENTIRE WATER SYSTEM. DRAIN PLUGS WILL BE PROVIDED IN THE BOTTOM SECTION OF THE WATER PUMP FOR COMPLETE COLD WEATHER DRAINING. THE WATER PUMP SHALL BE CAPABLE OF MAXIMUM WATER PRESSURE AND FLOW WHI~ACHIEVING MAXIMUM VACUUM PRESSURE. THE WATER PUMP SHALL OPERATE INDEPEN- DENT OF VACUUM SYSTEM. AN OIL TO WATER HEAT EXCHANGER WILL BE PROVIDED IN THE WATER SYSTEM TO COOL ALL HYDRAULIC FLUIDS ON THE UNIT. STATE RPM's OF WATER PUMP. A MONITOR LiGHT SHALL BE PROVIDED TO INDICATE WHEN DESIGNED FLOW OR PRESSURE IS EXCEEDED. WATER PUMP SHALL HAVE CAPABILITIES OF BEING EN- GAGED OR DISENGAGED FROM DRIVING MECHANISM AT ONE FRONT CONTROL PANELBY TURNING ON OR OFF AN ELECTRIC SWITCH THUS PROVIDING ADDED CONTROL AND SAFETY. WATER SUPPLY LINE TO HIGH PRESSURE WATER PUMP WILL INCLUDE A "yo PATTERN, 80 MESH, STAINLESS STEEL STRAINER TOFILTER WATER BEFORE IT ENTERS WATER PUMP. UNIT WILL COME EQUIPPED WITH TWO STRAINERS UPON DELIVERY. FRONT MOUNTED HOSE REEL A HOSE REL ASSEMBLY WILL BE MOUNTED ON AN INDE- PENDENT FRAME WHICH CAN BE REMOVED FROM BRACKETS ATTACHED PERMANENTLY TO MAIN TRUCK FRAME MEMBERS HOSE REEL WILL BE MANUFACTURED OUT OF 1/4" SPUN STEEL FOR ADDED STRUCTURAL STRENGTH. THIS SPUN STEEL WILL REQUIRE NO INTERNAL OR EXTERNAL REIN- FORCEMENTS WHICH COULD DAMAGE RODDER HOSE. HOSE REEL WILL BE CONSTRUCTED TO TIP FORWARD HYDRAULICALLY PROVIDING FULL ACCESS TO THE CHASSIS ENGINE. THE HYDRAULIC TILT POWER SHALL BE PRO- VIDED VIA A HYDRAULIC PUMP AND NOT MANUAL JACK. ALL WATER CONTROL VALVES MUST BE REMOVABLE WITH- OUT DISASSEMBLY OF PLUMBING. HOSE REEL WILL HAVE A MINIMUM CAPACITY OF 800' OF 1" I D RODDER HOSE. HOSE REEL SHALL BE DRIVEN BY A HYDRAULIC MOTOR AND DOUBLE ROLLER CHAIN AND SPROCKETS. THE MOTOR SHALL CONTROL THE REEL SPEED AND FORWARD OR RE- VERSE ROTATION. HOSE REEL WILL HAVE A 1" ROTATING SWIVEL JOINT THAT IS ADJUSTABLE AND HAS REPLACEABLE SEALS ON THE INLET LINE TO PROVIDE FREE ROTATION OF HOSE REEL. DEVIATIONS IF YES EXPLAIN x x x N/R on VAC-CON design 410 N/R on VAC-CON design On/Off x x x x x x x ALL OPERATING CONTROLS WILL BE LOCATED ON THE X HOSE REEL. HANDGUN MANHOLE CLEANING SYSTEM THE HIGH PRESSURE WATER PUMP WILL BE UTILIZED TO SUPPLY 20 GPM AT 600 PSI (RELIEVED TO PRO- X TECT OPERATOR) TO HANDGUN SYSTEM. A HANDGUN WILL BE SUPPLIED THAT COMES EQUIPPED WITH 25' OF 1/2: WIRE REINFORCED HOSE. THE HANDGUN SHOULD COME EQUIPPED WITH QUICK CONNECT X COUPLER. HANDGUN SYSTEM WILL INCLUDE FRONT AND REAR COUP- LERS THAT ALLOW THE OPERATOR TO DELIVER WATER TO AREA SERVED BY PICK-UP HOSE AND TO THE INSIDE OF THE DEBRIS BODY FOR CLEANOUT. THE HANDGUN SHOULD ALLOW FOR CHANGINE OF FLOW PATTERN FROM A FINE MIST TO A STEADY STREAM. X . .' ~. ELECTRICAL THE ENTIRE ELECTRICAL SYSTEM SHALL BE VAPOR SEALED TO ELIMINATE MOISTURE DAMAGE TO NEMA 4 (NATIONAL ELECTRICAL MANUF. ASSOC.) STANDARDS. ALL ELECTRICAL CONNECTIONS SHALL REQUIRE NO EX- POSED WIRES OR TERMINALS. ALL LIGHT BULBS SHALL BE SHOCK MOUNTED TO ELI- MINATE BULB FAILURE. ALL WIRING SHALL BE COLOR CODED AND RUN IN SEALED TERMINAL BOXES. HYDRAULIC SYSTEM THE HYDRAULIC RESERVOIR SHALL HAVE A 67 GALLON CAPACITY. THE TANK SHALL BE A TOTALLY MODULAR COMPONENT AND EASILY REMOVED FROM ITS STORAGE AREA. THERE SHALL BE TWO SEPARATE HYDRAULIC SYSTEMS ON THE UNIT. ONE SYSEM WILL BE RUN VIA THE CHASSIS ENGINE TO POWER THE WATER PUMP AND THE DUMP CON- TROLS AND HOSE REEL. THE SECOND HYDRAULIC SYSTEM SHALL BE POWERED VIA THE AUXILIARY ENGINE AND PROVIDE POWER FOR THE VACUUM BOOM AND AUXILIARY OPTIONAL EQUIPMENT. HIGH PRESSURE JET HOSE JET HOSE WILL BE SUPPLIED THAT IS 1" ID AND HAS OPERATING PRESSURE OF 2,500 PSI AND A BURST PRES- SURE OF 6,250 PSI. 800' WILL BE SUPPLIED WITH UNIT. TWO JET NOZZLES WILL COME FURNISHED WITH THE UNIT. A 15 DEGREE SAND NOZZLE AND A 30 DEGREE SANITARY NOZZLE SHALL BE FURNISHED. THESE NOZZLES SHOULD BOTH BE EQUIPPED WITH TUNGSTEN CARBIDE ORIFICES FOR ADDED LIFE. A FLEXIBLE HOSE GUIDE WILL BE PROVIDED WITH RE- OEVIAilONS IF YES EXPLAIN X X X X 35 Gal. X Dual vane hyd. pump N/A X Stainless Steel " DEVIATIONS IF YES EXPLAIN STRAINING ROPE, FOR PROTECTION OF RODDER HOSE AND PROVIDE HELP IN LOCATING NOZZLES IN SEWER X LINES. FRONT OPERATING STATION AND CONTROLS OPERATOR STATION WILL BE LOCATED AT THE FRONT OF THE TRUCK AT THE RIGHT (CURB) SIDE OF THE HOSE REEL. CONTROLS AND GAUGES TO INCLUDE: TRUCK ENGINE THROTTLE HIGH PRESSURE WATER PUMP ON-OFF HOSE REEL FORWARD-REVERSE VALVE ADJUSTABLE HOSE REEL SPEED CONTROL OVERSPEED WARNING LIGHT FOR WATER PUMP OIL DAMPENED WATER PRESSURE GAUGE BOOM CONTROLS HANDGUN CONTROL VALVES HOSE REEL TILT CONTROL X X ---I ~/K I ---l MOUNTING UNIT WILL BE MOUNTED ON APPROVED TRUCK CHASSIS X AT THE FACTORY OF THE BODY MANUFACTURER. EAOO TO BE OMAHA OROANGE TO MATCH TRUCK CHASSIS. OPERATOR TRAINING BIDDER MUST FURNISH BODY MANUFACTURER'S MANUALS AT TIME OF DELIVERY. BIDDER MUST SUPPLY TWO (2) DAYS OF TRAINING BY A FACTORY AUTHORIZED REPRESENTATIVE TO INSTRUCT PERSONNEL IN THE OPERATION AND MAINTENANCE OF THE MACHINE. OPTIONS TO BE INCLUDED IN BID PRICE HOSE LEVEL WIND GUIDE WILL BE SUPPLIED TO WIND JET HOSE BACK ONTO REEL. HOSE FOOTAGE COUNTER WILL BE SUPPLIED THAT IN- DICATES HOSE TRAVEL IN SEWER. STROBE LIGHTS WILL BE SUPPLIED ON TAILGATE OF UNIT AND CAB GUARD. 800' CAPACITY HOSE REEL 800- OF 1" SEWER CLEANING HOSE WITH OPERATING PRESSURE OF 2,500 PSI AND BURST PRESSURE OF 6,250 PSI X X X Std. X X X X OPTIONAL EQUIPMENT NOT INCLUDED IN 810 PRICE HYDRAULIC TELESCOPING 800M A MINIMUM OF 8' THE BOOM SHALL INCLUDE A TRUE TELESCOPING SUCTION TUBE WHICH WILL EXTEND AND RETRACT WITHOUT AFFECTING THE STEEL ELBOW OR LOWER DEBRIS HOSE VERTICAL POSITION. DEBRIS BODY FLUSH OUT SYSTEM TUNGSTEN CARBID NOZZLES ARE MOUNTED ON WATER MANIFOLD LOCATED IN FRONT SECTION OF DEBRIS BODY TO AID IN CLEANING OF DEBRIS BODY. HYDRAULIC REAR DOOR LOCKS REAR HYDRAULIC DOOR LOCKS CONSISTING OF NON- EXPOSED CYLINDER MOUNTED INSIDE REAR DOOR. HYD- RAULIC CYLINDER FOR DOOR GRAB SHALL BE INCLUDED. COLD WEATHER WATER RECIRCULATING SYSTEM SYSTEM CIRCULATES WATER THROUGHOUT JET RODDER SYSTEM WHILE STATIONARY OR IN TRANSIT. BUTTERFLY VALVE IN TAILGATE 5" WATER TYPE VALVE LOCATED IN REAR OF DEBRIS BODY TO ALLOW WATER TO DRAIN OFF. HANDLIGHT WITH BUMPER PLUG RUBBER ENCASED 12VDC WITH 25' COILED CORD. #10 STORM NOZZLE WITH EXTENSION HYDRAULIC ROOT CUTTER KIT HYDRAULIC ROOT CUTTER KIT WITH VARIABLE SIZED ROOT CUTTERS. ANTI-FREEZE SYSTEM FOR COLD WEATHER OPERATION ~~TjE~R~g5gE~:STEM FOR COLD WEATHER OPERATION N/A _ Suggest Air Purge Air Purge----$ 3,500.00 . . ' . .& t ,. , ro~\'L~ S PRICE $ 3,200.00 51 Tel. Boom $ 700.00 Std. $ 225.00 Std. $ 200.00 $ 200.00 $ 1,000.00 Hydrostatic----$ 3,700.00 " "" \':'. Vile-CaN .' , ": \ ,.,~' . 'I:. I , P,O. Drawer F 969 Hall Park Drive FAX: 284 . 33()5 Green Cove Springs. Florida 32043 Tslephon,: (904) 284 . 4200 CITY OF WAPPINGER, NY EXTENDED WARRANTY ***************** THIS WILL CONFIRM THAT VAC-CON WILL EXTEND A FULL 10 YEAR WARRANTY ON THE POLYETHYLENE WATER TANKS OFFERED. ~~ JUNE 15, 1992 Subsldl.ry of the InternatJonll1 Metals & Mllchlnes Group I. I , CITY OF WAPPIH6ER, NY ~iqe 1 SPECIFICATIONS V290 General the lachine will be a co.bination type used for removing sand, grit, grease, sludge, stones and other ,arerial fro~ sanitary ~eNersl storm sewers, catch basins, pucping stations, and other facilities. The .lchine shall have a self contained ~ater supply for use ~ith a high pressure sewer cleaner. lhe hi~h prissure sewer cleaner shall operate indepenrlently frol the vacuul pick up systel. . The .achine shall include an air conveying systel capable of silultaneous re~Qval of debris flushed to the .anhole by t~e sewer cleaner systeM, Dr debris removal frol catch basins, sumps, digestors, Met wells, etc. lhe vacuua systel shall include a sealed body for storage and removal of the collected debris. Thi iachine lust be fully operational by one man, and all operating controls lo~ated at the operators station ill front of the truck for convienr~ a~d operator safety. I. Body lhe vacuum storage tank shall have i .iniMum capacity of 9 cubic yards. The body shall be cylindrical in shape and designed for 'aximu~ strength. lt shall be constructed of 3/16 cor ten steel to withstand corrosive oaterials. It shall be equipped with a full opening rear door lockerl and unlocked by leans of a hydraulic locking ,echanisi. A non-inflatable gasket shall be provlded in the door to ~eal the tank. A body driin valve and drain hose Nill be provided on the rear door. This will allow the draining of1 of excessive liquids while keeping solids in the vacuum body. A load level indicator ~ill be supplied on the e~terior of the VitUlli body which will include an autOlatic vaCUUG shut off to prevent over filling. A filter shall be pro~idec to co~trDl ~aterial in the air ~trea. in the front section of the body. A hydraulic lethod of dUlping the body shall be provided. The duapiny angle shall be a mini.u~ of bO degreis for easy re~oval of .aterial. Controls will be located on the forward part of th~ ~achine to prote~t the operator from the dischar9in~ material. II. Turbo Blower A tMQ stage turbo blCMer shall be supplied capable of 135 inches of negative water VitUUI and capahle of delivering 8000 tf. of air. The blo"er ~ill be po~ered by t~e chastis engine by leans of a split shaft ~TO unit. The blo~er will use a MiXSIUI of 50 percent of lhe engines rated over the road H.P. A leans of starting and stopping the vaCUUG frum the operators station at the front of the I.chine Mill be provided. vacuul syste~ inllu~e5 a centrifug~l ~eparjtQr Inabljn~ unit t~ vacuum both wet and dry aaterial. 111. Water lank A Mater storage tank ~ith a liniMul usable capacity of 1000 gal. ~ill b~ provided. The water tank ~ill ~e tonstructed Gf rlurable crossMlinked polyethylene to redute ~ei9ht, elimioate any corrosion and rust, and eliMinate stress trackinq. A 2-1/21' hydrant fill hose with anti-syphon protection ~ill be supplied, A sight gauge to indicate water level will be located within sight of the operator stations. IV. Water PUlP A triplex, plunger type ~ater pump will be supplied that ~ill deliver up to 70 BPM at an operating pressure of 2~~O psi. The pUMP shall be driven by the iu~iliary diesel eOQine. Controls fDr starting & stopping the pUlp and to vary the flow frol 0-60 gallons per einute will be at the operatnrt station in front of the vehicle. The puap will be protected by a relief valve and alsD be tapahle Of runniny ury without daftagc to lhQ pu.p. l l V. Au~iliary ~n9ine The engine will be liquid cooled, diesel fueled, heavy duty 4 cylinder industrial type with a ~ini.u~ of 239 cubic inth displacetent. Automatic safety shutdown for 10M oil or high telperature will be provided. All gau~es nece$sary tor normal operation will b~ included. C11Y OF WAPPIN6ER, NY P~9Q 2 VI. Redder SY$tel A hD~e reel asselbly shall be ~Dunted on the itonl of the vehicle. It shall be ~Dunted suth that it can be diSlounted easily for service or laintenance r~ason5. The hose reel shall have a ~ini.u. of 30 inch inside diameter and be mounted such that it does not eKl9n~ beyond legal ll~its frOI the tIUC~ bUMper. The reel capacity will be a ~ini~u& ot BOO teet of i inch hose. It will b~ ~o"ered in both direction~ by a hydraulic lotor with a control to regulate the speed in either direction. Controls for operating the reel ~ill be located within easy reach of the operator. if mounted on a tilt hood chassis, the reel will tilt by hydraulics to gain access to the chassis engine. BOO: of l~ redder hose ~ill be supplied. It ~ill be polyurethane type rated 2500 psi operating and b250 burst pressure. 2 hardened steel nozzles and all necessary tools for guiding and protecting the hose Mill be provided. A level ~ind handle for rewinding the hose back on the hose reel Hill be included. A handgun systel will be provided capable of 7QO psi at 2Q gallons per .inute for "ashing lanholes, cat~h basins ind general clean up. It ~ill reach both the operating area in front of the machine and the fear of the eachine for ~ashing the debriS body and seals. VII. Kydraul1c Boom A lour way hydraulic boom will be provided to catry and ~ove the vacuum pick up hDse and for liftIng lanhole covers and catch basin grates. The bool .il1 lift a feel vertical and swing cotplett ISO degrees to reach either side 01 the ma(hill~, It will be tapjble of liiting 7~O Ibs. at its f.rthe~t reach. Control for both up and down and hnri10ntal swing will be from a 4 May control lever at the operators station, by relote pendant control. VIII. Ya~uu. Ho~e Th~ VdLUU- IN.. Mill hr ~o~"lQd ," lhQ & w~y hnn~ located at the front pf the ~athine for slMultaneQus operation with the rodder syste.. The hose ~ill be B lncnes in ~lameter "i~h e inth {l~n9c~ ~no collars for adding extensions. Pipe QxlQn~ions to (tach a depth of 20 feet will be provided. 11. light5 All clearance and reflector lights as approved by ICe will be provided. ~ x. Mounting Kathine lust be .ounted on a chasg!s leeting at least the linufacturers .iniful require.ents. XI. 12 cu. ft. Df tool and accessory storage ~ill be supplied. XII. The ,achine will be pri.ed and painted one color ~ith Dupont I,ron or e4ua1 type plint. XIII. Mist. Pre-tan~ strainer Rear hand gun tDnne~tion Hose footage counter Exlra pUlp strainer 21 strobes, t.b , re.r Boot shut dOKh switch ~ operators station tlre extinguisher ~ flares Rustproo1ing ~ tab rJr()pu:,:;ul NtH': 0000<)7. o. t.:tf: OC',/",1/9 Pau~: l 1. NTI;':RNAT lOHAL MEW T'BlJC;K PR(JPOS~IL '',iiK, CON CI Hi (J~ ~';PR INti rJ(J DRr,Wf.:R f GHeEN COVE SPRG~> ~ PL 3204~S I-I()ODY TRUCK CUHER ~1600 Phi 111ps Hwy ,J Ilwktmnv i 11.,. FL 3220'1 a'-fy '$ ~<+ffJl'#1V I ,v Y :t WH ,H'.~ r.Jl~afi.HJ to quoh; Ule follQwln~l ~.wit:a'!'i'> Qtl 1 IntfH't111liort.':ll 1'nK:k tH1Cr aqu.i PlItt"Hlt dtu$f.:;r'lbed b~l.clw L.o '(000 of VAC CON CITH OF SPRING. :; ~>L,:tI.lldiH'd tlquiplllerrt CHI thl!:) 25S4 6X4 with a tlt:lleolud 2.16 i.nch Wht::f;llbQ.!I..f,~, ~)l im.;h ttf'llH'(nlintl. Iilnd :138 lrl(;:t1 cab tQ axlllt ltllngth. lht'~ "ti!/U' \t.xltit will btll ~ ~'iin~Jle ~petild with i. guar' r'~tlCJ l.;lf 6.1.4. rht~ (.1 0 ltH' ()f' tilt.'; t r l.Jck wi 11 bt1 OHANGE. sr2~S40 2554 6X4 FI~At1LS H.(AHE. RAfl.S H~at.; Tt....Ultt'lcJ AU."y St~"l (1..1V,,000 PSI Yit~ld) ,l()~1.2S x :L~O >-: 0.3J.2 1.9() UII'U 1.2~ wa with 92 /"il:l.x.i (/I w,n AP h:.H' Tr'llc:l\ App li 0'" t:, i 0 ms ~ I , r;'RAt"I[~ I~C I Nfc'ORCEMfNT ()IJ LeI" C ; HtlH. t:.r r'~a led All",)' St~el] (.110,000 Psr. Vit'tld) .l().8lZ x ~;..B1.~'x .31:<' 19'~ thru /.7.H W~) wi th 92 I"ImdnllJlIl AF h:1(' "fnJuk Appl.i.t:dt,i(Jrl~ BUMPER. FRONT Stv~l. Sw~pL Back FF(OI-ll' AXU:S AXU'~. FRONr, t ...aEAH 'rVPE 1.8. OOO-} b C~tp($dI t:y (]' fltt':ll'ni'" Liorud 1-.1.aOS) I NGI..~j : Cr,:,dl'J 04.1 Ei()- 16..5"x6" C~I1\~''-\'plt-! Alt'. BndwH IWU',h 7.0 Sq. In~ Cham bQr~ . Codu OSPH-l Qua 1 PC)w.H' $) ttIH~)('i no (ShtlPf>i:u'U, M-90;"""'S()$) ,1t~,OOO'~lb HI.Jl.t:it.tJllf :~pr'lnt~1.li 'j 2.1." ~;t;t!l.U'.i.flg Whtue! ~:;pr( I NGS ~HOGK .:IBSORBE:HS " frl~ON I W~AKf.' S nR~':.I\' F' ~)Y~lrl~M.. A'I R f.} 1 S l f <: J t k ' , ... - . t~'" Y~elll 0,. ..a;r'lJ ,~,t; 1'r'lH:: Appt i(:tHjun$~ le:.l;i:$ Atlt,lL..(I(.:k ., FmAt\.E~~. HEARl' AIR CAM l6.S )( ., with 30 $qJn'MCil"l ~::;priI'l9 'i~Gt:.Ul'tled Pt\;r'king lktlkfil Chidmbt:t('~~ *- t~t~(.~KE CI'iAl'18ERS" '1DOIl'lONAI.. Sproing an'ik.~ .'fypu; 3() S'~ '.. In. \.,,)/ ~ 000(9) 1 i'H ERtH:' T 1. OI'lt-lL NEW T RUCK PROPOSAL. Gh:{:\~(ES (Cont..i nI.J~..d j t\L.COHO\.. V,~pm<ll.Ef~ ~.v~p(ln! t:.IJt Typt* DRAlli VAl.V~;:) AUIOMATIC with .'lwl.'J.LtH', (S..mdlx OV'';?) Locat':'lCf at Ai.r' l/':ink AIH COi-IPRE$$()R .}..3. ',2 CPH (n~lld.i)( Tu-F J.Q 5S0) [)<Hrlu~n SYS1'EI..m EXW~U$I' SV::Ht::H si'l\.Jllll,. t.tor.Lt,unt.al HuH l(j!lr' tirld >'fur'tical lnJ~ Pip'!, (..ll.lf~il'll:t.('.td Stwe!l Jnoludll'Jtli (hlsr'd, eab Hount'.ud R i~,1ht, Hide ,',; " FL F(.;'fR H~AL 8YSH~11ti fELEGT(.HCAI_ S;Y$"rC'li 12'.Vol:~, f:itsndfH"d t~ql,lPtIl"f\t " CH;;M~ LIGHTER wi th ,.'~1t;htr'i""Y l.19ht HOf~N ~ I'~U~G rRH; HOf<N" Al.H CtH'Q'I\~; wi.th ~HnglY' Pedt~~t."l 11QUnU.ng ( Gir' tJ\l t:lt' ) CIRCU 1'1' BREAKEHS A....t.o~Htt~~t (Mill II PI*r1l:11)' SAE 1")lp~ 1 [ Rc,plt.\(::.~H~ Ai) fllse~ t~.)((~$pt 1'18',tn"'llltmt.:;,aUlYot:,tyr' f-:f:.:~d' , ~~ACK"'\JP ?II..ARM tU~l~tf' l.e 102 OBA (Pr'~G() ;.?SO t.'~~c:~"'A"I..i'lI'f11 ) INt)lcr..'f()Rv L.OW on. PRb~:WlJRF I HIGH W(ltH!" l'W'U5EI~AlUNE.; l. ight. &, aU.l..l.~I'- (1[. THRHf)lor~ l?-'Vol t l1.5 Amp.. C~p~c.i. t>, (()~l(;n 21.'-SI) aAln;f~Y ~)y:nEH 1'lail"lt.tHlt!lllt.l~pFrfY.t'.I C:~) l:l"''Vol t j.(i~,OCCA T (,) tH.l (F luott. H~llle) RAOtn AI'\--fl-1. SteH'fJO; wi th ~l~clt:f'oni(,; 'j'alrtlfltl and Cloc;~k, rnc:ludet:. Hult.J.ple l'hml (';ot\~ S~)~ak.f'ts (P~HlCl~~Ollhl GR-301) lNGLS: ?. $ptHt ktW~... H?ON r t:1'lD :t. FRONT END T.iltill9v firibllilrgl~at5.~ with ~H~t'~:i(ja AGc;,:,,~t.\,. It&. tc;; 110']. .. F<r:.Ol.fYfOR S'fUNH GUARD ar'i~hl; Fltat..h L,PfEOOI'IE1ERr rOOl.$, f11SC PAHH 1 'y'Pf:"~ B~l~~l C()tlt/Gl~HI" Ct,'at;. 1.-<2 f011~ l)f~t tit; 0.':,,/;\ l/9'J. Pctt.~tll ~ ;.~ i'-!I)f' 0000'-1'.<' l N'rr.PHt~I-~ r 101'../(.11 Nt.;W rRUO\ Pf~OP(n,At. l)~ t. c:: G6/.11./9;. ~'. 'WIt!) : ,) run r,'H CLUTCH lWQ"'Plat~J. Sl(9lmp~HJ {'H1g1t:l Spr'i fI'!iI~ ;Ct'('~lldc.. 14 r)lamed:/:'JI" 8'-St..H'in~ Fr't~t'l lnllv~ll D~lllJ.~~r'. KwH; Adj'J~t~1l wit.h t"lf";1l.'~1/;.rtlt;l,\d Pull 'Typtv Contr'ol (~pioe'r S~'SJ4()~) LNl; ll'iL$ , lif<Ul 'l'Ll=::r t'if'1NO COI'HROL VtH' rI it! I" II L.oc.:ld I'/{J T)tp",) pro r::r'Ff::cr~-)~ (:NCiHNf.: f-lWNl l..t:l~~; 1':'1Q lJni t. rll~ll~Jdt"1;~~ (.HJtlP\;f;lf' 'PIHt;~ <.>n t~I'I~~i.n.,. l.~'r'onl H';)I.wtt.;jd f~lOCt<. HEATER.. €NCUNf:: l.2.0 Vu'1 t./J.2.';lO w~ t; t. (Phi II i.p...) JNCl..b: ~t'l/,;.n) tf.L<.:I. tl' Mt;H.J" h,d i n ,~ t'trrde.- (. F'K f;f,\ll u'.l on I:~ I ],1 ~ r' P&n~ 1 (L l>> ft. S.i ~tl) r; NGt NF:' ~ D ! f. S r~' L 1 b,. f t lOT'quu ~ INGI...S:- C:od4't .1 /"I'i~G (S~:hw.\. t>"4!I/' 00"':;')6) , ., ~ t' il 49 StaLti 27Q HP ~t 2400 RPHv aDO 16()() m:1t1 (I tH.t:H'(li:d:..lollttl OTA'''466) I-::~ n Or'1 V\.l FA~~ r.)~lV~ Vh:i<;'OUtli ($ohwitA:sr' D{)'""'26) THANSMJ.SSIGf'.j rRANSI-llSSlON lO"Spufld H.~ruJt~l. wI. th With Al,' Std,f't; (FulhH' I'n".760.a1..1..) l.NCl.S: Tor'que L;fllitin~~ Glut.c;:h f:k~ki':l l"J<:Wh h.i'-L() Ii nd '. ., ~t::.A"'\ (,,)(Lf;-. SlJSPEN~H)NS AXLE. REAi1. l'ANbEM GilI.pac1ty. WIlt, 200 'J'NCLS: POW(H' f) i v i del" I.. OG k si"nl~ Rt'lduc:t'!OIl. 4('_(')OO'~lb WJ't~e\l [ndtf; (Splc.::~r' "l-l()O""S) : ~ ~. ~ : " S05PF.~NSIOi~. HEAFl. TANDf0l1 Wc11kirag 8elifll, 'fyf). 52 rudt.! Sf>cH;! (l~ ~ 40.. boo"::. J b Cflp~I(',: i ty (HE'ndr' .\c.:kli!;(;m;Rr~.400) 1. NCI~S: ' Rubb('H' C.~nt;~r' BUf.:.h i. no Q.nd Hubbeit' [:nd Bu~hi TlU , HJf.'L. TANt\.a FUtH. Tf~NK Stt'lel. 6~~ lJ. S.. (."l!11.. ?~lif.4 L Wi ttl Cflntt'tf' tH,~p. (L.t., U/e) STf3J. Fu~'l.. TANK. l.. T. lJNOF.:R CABSpllltc; I.i!lIl. l.l(..'H.mt:.~d on fo.l~f;:! 1 larl.<.. CA~m. COWl.S. t~CIOltS CAB (~t.l/,v.",UQfltil.l" StfJ.l i: w r NDOW T i III ~d Gllltu!O~ P A 11. W J. ndOWi11 Mrr~r{()I.~~) (~eGtl;ln9ul~r'; Wl~st."'C()t'~L 'fyp~, 1.6 Pc , Si;(..~ loJ.i.th .107. W[f)~ S'.)ti(;tn~. P",S,nt.dH-'tld f.cnd Paiflt.."d Stt~el lk~cket;8. . .'. , 'Nt> I' : ()()l)O'YJ:: 1 Nl E': ~~NA 11 Dt'</AL NF.':W T ~lICK PI:WPOSAl.. Dcl I:lil: ()6/ u,I'r; PA\Jtl:: 4\ U~B~), COWl.S. B()I)n:.~'; (Cc;H1tinu~<O GAU(.1E CLU~n F.,R f. nol i~h ., ,i. th 'li:nt,:Ut'Oh tilectn:Hlic:..: ':;)pt:lt'ld()ItIHt.t~r' And 16u;;homett!H' f()" Air Hnd...u Ch"f:$6itf.. HOURI-IEiER f',lt'H;:ln,Hl it:}; Hountt,ild 1 n Cl1.I~:;t;(-:'If" SE.A T. FRoi,n' BENGH F u 11 wid t h; Be i g"~ e::fIlbQP;\&~d Vi ny 1 ~ (1 nl~,'nM U mud) 111RROI';(. CONvEX st.ifllw~~ Sl..t'.l"..l. 0 OJ,':1,lI\ftt..H'. ~1(,:.HHlll:lJd a~luw Pr'lllllH'Y Hi I"t'or'(:/. CAB INTERIOR TR1H Fluet WI1LFl~'> 1-IISC - OPT JOI'~S WHEE:L. seAL,::';, FR(Jtn (J i l"!..\JIH' St.:" tltSd Wh~u 1 6",f,l1' 1 n'hl~ (l n\.twn~ t; il)r1a 1 ) PAINT CHARl ENTRY PA 1 NT GCHf.~Hf'- "J. C S [ ng h~ C(,~\ 1 U 1". DeB i 911 lv" lIHCS R g 1100X20.G 479 CUSTOM XTRA ~RIP HI-HILER (GOODyeAR F 2 16.S-22.S-H 464 CUSTOM HI-MILER SUPER SINGLE (GOOOYFiol~ ) WHEfU, WH~:'EL:5. r;RONl CAST; 12.5 t,-SpQI<e. Pli\.lntdd SttH,l 12.25 Oc Ri.m:>..\> WHEELS. R~AR DUAL CAsr; 20 5-Spok~. paint8d Sta~l 8.. 00. .s.. DtJg,"ae. :!i'.p i t:l(':~ H J.1Il~ .T....~,:- I l~ t f,! ~~ < ,. !' ~,..;"..,. ~ '\': . ., '~,'\;;i,~IJtC~~~:..:..,: ':~<r;:"}'''':';'''' , :~ ", "', 7"'":":::::::':;'~:7-'.''''-' ....'...'. . ,,(, ,H'.~Ji ' ' ."J)f I' .."" ,){~~,. ' 'I ' .,' .", ~,,!o-,y " -~: ~ . '" .;~J'!i..I!r:i -. .: ~"~'. f, -\ . NOTICE TO BIDDERS NOTICE IS HEREBY given that sealed proposals will be received at the office of the Town Clerk of the Town of Wappinger, 20 Middlebush Road, Wappingers Falls, New York, until 1:00 P.M. E.D.S.T. on " June 19th, 1992, at which time they will be' p~blicly opened and read aloud, on the following: One ( I) One ( 1 ) 1992 4 x 4 Dump Truck 1992 Truck Mounted Sewer Rodder/Cleaner All bids must be upon and in conformity with the bidding form and specifications which will be furnished each working day between the hours of 8:30 A.M. and 3:30 P.M. at the office of the Highway Superintendent of the Town of Wappinger, 20 Old Route 9, Wappingers Falls, New YOrk. The Town Board reserves the right to reject any or all bids, or to contract with other than the lowest bidder, as provided by law, or to write new proposals. Bids being submitted by mail should be mailed to the Town Clerk of Wappinger, P.O. Box 324, Wappingers Falls, N.Y. 12590 Dated: May 29, 1992 Date of Publication: June 3, 1992 BY ORDER OF THE TOWN BOARD ELAINE H. SNOWDEN TOWN CLERK BID'r)ING' FORM . ,/ 9P3 HIJ~L . , ~QUIPMENT . 2:?Jt'}/ . 6,1-$lw/m 'VOWR YDDL"L 2/,1/J NAME 'OF BIDDE~' >>~a.L;;:)i /~~/L-" ~QV~~J. ~ ~ L ADDRESS " ~:r~'Y'-t;R...~V€:.~.Pnv~~aJ<~~)I ~'2"tl} :PHONE. '~lY"", 'lI'~2- "'3'00 . . j AMO~T OF.BI~ # /~~ O,8D.. OD' TRADE IN OF '1979 FO'RD WITH 810 VACTO~ UNIT -~:?~ Pe t.. 0 () .DATE StJ~MITTED '~/.l,9A2 .., r ,~ , C!) P :7/0' A..J JrL ?~) t!...tiiF" Jl () N Ll9j -:;- :r;;r~ . SIGNATURE ~,-' RECEIVED JUN 1 9 192 ELAINE SNOWCIN foWN Cl.liMl( STATEMENT # 1 The undersigned represents that pursuant to Sections l03-a and l03-b of the General Municipal Law of the State of New York, no person referred to in the attached proposal who is a bidder or who is or was a member, partner, director or officer of the bidding firm or entity under this proposal has refused to sign a waiver of immunity or to answer any revelant questions relating to any transaction or contract with the State of New York, any political subdivision thereof, or any public authority, during the period of five years prior to the date hereof. The undersigned agrees that any contract awarded as a result of this bid may be cancelled without penalty upon the grounds set forth in Sections l03-a and l03-b of the said General Municipal Law. The names and addresses of all persons and parties interested in the foregoing bid are as follows: .H~y /AJ-;;rt.. ~V~ ,1~ t, :l ? J4-Y L.J) J< .QV,,€.. PfJtJr..J.hl~~JI/~ ~7)/ .I2bo) STATEMENT # 2 By submission of this bid, each bidder and each person signing on behalf of any bidder certifies, and in the case of a joint bid each party thereto certifies as to its own organization, under penalty of perjury, that to the best of knowledge and belief: (1) the prices in this bid have been arrived at independently without collusion, consultation, communication or agreement, for the purpose of restricting competition as to any matter relating to such prices with any other bidder or with any competitor; (2) unless otherwise required by Law, the prices which have been quoted in this bid have not been knowingly disclosed by the bidder and will not knowingly be disclosed by the bidder prior to the ' opening, directly or indirectly, to any bidder or to any competitor; and (3) no attempt has been made or will be made by the bidder to induce any other person, partnership or corporation to submit or not submit a bid for the purpose of restricting competition. BY: ~r- ~ JjJiJ'A/0 . NON-COLLUSIVE BIDDING CE~IFICATION The bidder certifies that: (a) the bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and (b) the contents of the bid have not been communicated by the bidder, nor, to the best of his knowledge and belief, by any of his employees or agents, to any person not an,-employee or agent of the bidder to its surety on any bond furnished herewith prior to the official op~ning of the bid. The signature of the contractor to this bid shall be deemed a specific .subscription to the certificate required pursuant to Section l39-d of the State Finance Law and the contractor affirms that the statements therein contained are true under the penalty of perjury. Dated: r:.//9 19 9 "Z BY: ~J' 0:'.l8, j),r'''''r TITLE I i' . Page: 1 V ACTO R CHASSIS TANDEM AXLE /f-S' P #--Z cf\p~ J" . !l.?V Standard equipment on the 2554 6X4 with a selected ~ inch wheelbase, ~inch afterframe, and 7ft inch cab to axle length. The rear axle will be ~ingle speed with a pe~r ratio of 6.14. The color of the truck w~l~ be ORANGE. Al:r~ equipment must meet the following specifications or thee qu l.V 1.1 an t. SF25540 2554 6X4 FRAMES TOW HOOK, FRONT Front, Frame Mounted. FRAME RAILS Heat Treated Alloy Steel (110,000 PSI Yield) 10.125 x 3.50 x 0.312 199 thru 228 WB with 92 Maximum AF for Truck Applications FRAME REINFORCEMENT Outer C ; Heat Treated Alloy Steel (110,000 PSI Yield) 10.812 x 3.812 x .312 199 thru 228 WB with 92 Maximum AF for Truck Applications BUMPER, FRONT Steel, Swept Back FRONT AXLES AXLE, FRONT, I-BEAM TYPE 18,000-lb Capacity (Rockwell FL-941) INCLS: Code 05PTA Dual Power Steering (Sheppard M-90/M~80) Code 04189 16.5"x6" Cam-Type Air Brakes with 20 Sq. In. Cham bers 18,000-lb MultiLeaf Springs 21" Steering Wheel SPRINGS SHOCK ABSORBERS, FRONT BRAKES BRAKE SYSTEM, AIR Dual System for Straight Truck Applications, less AntiLock BRAKES, REAR, AIR CAM 16.5 x 7 with 30 SqIn MGM Spring Actuated Parking Brake Chambers ALCOHOL VAPORIZER Evaporator Type BRAKES (Continued) DRAIN VALVE, AUTOMATIC with Heater, (Bendix DV-2) Located at Air Tank AIR COMPRESSOR 13.2 CFM (Bendix Tu-Flo 550) EXHAUST SYSTEMS EXHAUST SYSTEM Single, Horizontal Muffler and Vertical Tail Pipe, Aluminized Steel Includes Guard, Cab Mounted Right Side ELECTRICAL SYSTEMS ELECTRICAL SYSTEM 12-Volt, Standard Equipment CIGAR LIGHTER with Ashtray Light HORN, ELECTRIC HORN, AIR Chrome; with Single Pedestal Mounting (Grover) CIRCUIT BREAKERS Auto-Reset (Main Panel) SAE Type II Replaces All Fuses Except Instrument Cluster Feed BACK-UP ALARM Electric 102 DBA (Preco 250 Bac-A-Larm) INDICATOR, LOW OIL PRESSURE / HIGH WATER TEMPERATURE; Light & Buzzer ALTERNATOR 12-Volt 115 Amp. Capacity (Deleo 21-51) BATTERY SYSTEM Maintenance-Free (2) 12-Volt 1850CCA Total (Fleetrite) RADIO AM-FM, Stereo; With Electronic Tuning and Clock, Includes Multiple Dual Cone Speakers (Panasonic CR-301) INCLS: 2 Speakers FRONT END FRONT END Tilting, Fiberglass, with Service Access Hatches. RADIATOR STONE GUARD Bright Finish SPEEDOMETER, TOOLS, MISC PAINT TYPE Base Coat/Clear Coat, 1-2 Tone CLUTCH CLUTCH Two-Plate, Stamped Angle Spring; Ceramic, 14 Diameter, a-Spring Free Travel Damper, Self Adjust, with Mechanical Pull Type Control (Spicer SAS1402) Page: 2 ", . ENGINES THROTTLE, HAND CONTROL Vernier, Locking Type PTO EFFECTS, ENGINE FRONT Less PTO Unit, Includes Adapter Plate on Engine. Front Mounted Page: 3 BLOCK HEATER, ENGINE 120 Volt/1250 Watt (Phillips) INCLS: Receptacle Mounted in Fender Extension Filler Panel (Left si de) ENGINE, DIESEL 49 State 270 HP at 2400 RPM, 800 lb-ft Torque @ 1600 RPM (International DTA-466) INCLS: Code 12TSG (Schwitzer DD-26) Fan Drive FAN DRIVE Viscous (Schwitzer DD-26) TRANSMISSION TRANSMISSION 10~Speed Manual, with Double-Lo and With Air Shift (Fuller RT-7608LL) INCLS: Torque Limiting Clutch Brake REAR AXLE, SUSPENSIONS AXLE, REAR, TANDEM Single Reduction, 40,000-lb Capacity, With 200 Wheel Ends (Spicer J400-S) INCLS: Power Divider Lock DIFFERENTIAL, LOCKING No-Spin; for Spicer and International Axles (Detroit Locker) SUSPENSION, REAR, TANDEM Walking Beam Type 52 Axle Spacing; 40,000-lb Capacity (Hendrickson RT-400) INCLS: Rubber Center Bushing and Rubber End Bushing FUEL TANKS FUEL TANK Steel, 63 U.S. Gal., 238 L With Center Step. (Lt, U/C) STEP, FUEL TANK, LT, UNDER CABSpecial, Mounted on Fuel Tank. CABS, COWLS, BODIES CAB Conventional, Steel WINDOW Tinted Glass; All Windows MIRRORS Rectangular, West-Coast Type, 16 x 7 Size with 102 Wide Spacing, Painted Head and Painted Steel Brackets. GAUGE CLUSTER English with English Electronic Speedometer and Tachometer for Air Brake Chassis. ~ Page: 4 CAB&, COWLS, BODIES (Continued) HOURMETER Electronic; Mounted in Cluster SEAT, FRONT BENCH Full Width; Beige Embossed Vinyl, (International) MIRROR, CONVEX Stainless Steel, 8 Diameter, Mounted Below Primary Mirrors. CAB INTERIOR TRIM Fleet WHEELS MISC OPTIONS WHEEL SEALS, FRONT Oil-Lubricated Wheel Bearings (International) PAINT CHART ENTRY PAINT SCHEMATIC Single Color, Design 100 TIRES R 8 1100X20-G 479 CUSTOM XTRA GRIP HI-MILER (GOODYEAR F 2 16.5-22.5-H 464 CUSTOM HI-MILER SUPER SINGLE (GOODYEAR) WHEELS WHEELS, FRONT CAST; 22.5 6-Spoke, Painted Steel 12.25 DC Rims WHEELS, REAR DUAL CAST; 20 6-Spoke, Painted Steel 8.00, 5-Degree, 3-Piece Rims RUSTY JONES RUSTPROOFING FIRE EXTINGUISHER & FLARE KIT TRADE IN 1979 FORD MODEL L-800 WITH VACTOR JET-RODDER MODEL 810. CAN BE SEEN DURING THE HOURS OF 7AM to 4PM AT THE HIGHWAY DEPARTMENT, 20 OLD ROUT~ 9, WAPPINGERS FALLS, N.Y. 12590 -"- GENERAL SPECIFICATIONS All equipment must meet the followine specifications or the equivilant. GENERAL THE MACHINE SHALL BE OF THE DUAL ENGINE DESIGN TO BE USED FOR REMOVING SAND, STONES, BOTTLES, CANS, GREASE, SLUDGE AND OTHER DEBRIS FROM SANITARY SEWER AND/OR STORM DRAIN LINES BY THE FLUSHING ACTION OF HIGH PRESSURE WATER. THE HIGH PRESSURE WATER PUMP SHALL BE HYDRAULICALLY DRIVEN WITH THE CHASSIS ENGINE AS THE POWER SOURCE. THE MACHINE SHALL INCLUDE AN AIR CONVEYING VACUUM SYSTEM, POWERED BY AN AUXILIARY DIESEL ENGINE, TO PROVIDE FOR THE SIMULTANEOUS REMOVAL OF DEBRIS FLUSHED TO THE MANHOLE BY THE HIGH PRESSURE WATER (JET RODDER) SYSTEM, OR FOR THE REMOVAL OF DEBRIS FROM SUMPS, CATCH BASINS, DIGES- TORS, WET WELLS, BAR SCREENS ETC. THE MACHINE SHALL ALSO INCLUDE AN ENCLOSED AND SEALED BODY FOR STORAGE OF THE COLLECTED DEBRIS. AS IT IS THE INTENT THAT THIS UNIT WILL HAVE AN ANTICIPATED LIFE OF TEN (10) YEARS THE FOLLOWING GENERAL QUESTIONS SHOULD BE ANSWERED BY THE MANUFACTURER. ONLY BIDS FROM MANUFACTURERS WHO HAVE EXPERIENCE IN MANUFACTURING COMBINATION SEWER CLEANERS WILL BE CONSIDERED. HOW LONG HAS MANUFACTURER BEEN IN THE BUSINESS OF MANUFACTURING COMBINATION SEWER CLEANERS? /.5' YEARS IS UNIT BID A CURRENT PRODUCTION MODEL?~YES BIDDER HAS ENCLOSED MANUFACTURERS LITERATURE, SPECIFICATIONS AND ALL PERTINENT INFORMATION CONCERN I NG TH I S BID? V YES BID PROPOSAL WAS FILLED OUT THOROUGHLY AND ALL PERTINENT INFORMATION REQUESTED WAS PROVIDED AND ANY DEVIATIONS THOROUGHLY EXPLAINED? ~YES NO NO NO DEBRIS BODY THE DEBRIS STORAGE BODY SHALL BE CONSTRUCTED OF A MINIMUM 3/16" CORROSION AND ABRASION RESISTANT STEEL WITH A MINIMUM YIELD POINT OF 50,000 PSI AND A MINIMUM TENSILE STRENGTH OF 70,000 PSI THE BODY SHALL BE ROUND FOR MAXIMUM STRENGTH AND HAVE A MINIMUM USABLE LIQUID CAPACITY OF 9 CUBIC YARDS OR 1,800 GALLONS. THE BODY SHALL HAVE A FULL SIZE REAR DOOR THAT IS HINGED AT THE TOP AND IS EQUIPPED WITH A REPLACE- ABLE NEOPRENE TYPE SEAL TO PREVENT LEAKAGE. THIS DOOR SHALL BE PNEUMATICALLY OPENED AND CLOSED SO OPERATOR IS NOT SUBJECTED TO SEWAGE WHEN DUMPING. DEBRIS BODY SHALL BE DUMPED BY RAISING THE BODY TO A 50 DEGREE ANGLE UTILIZING A FORWARD MOUNTED DOUBLE ACTING HYDRAULIC DUMP CYLINDER. THE DEBRIS BODY SHALL BE FIXTURED ON AN INDEPEN- DENT FRAME, SEPARATE FROM THE CHASSIS FRAME AND MOUNTED VIA A 3 POINT MOUNTING SYSTEM TO ALLOW FLEXING TO OCCUR WITHOUT CAUSING FRAME DAMAGE. TO ACHIEVE BEST POSSIBLE MATERIAL SEPARATION AND MINIMIZE MATERIAL BEING DISCHARGED TO ATMOSPHERE THE CENTRIFUGAL COMPRESSOR SHALL DRAW AIR FROM 2 SEPARATE PORTS IN THE DEBRIS BODY. DUMP CONTROLS AND ACCESSORY CONTROLS SHALL BE PRO- VIDED AT A CENTRAL CURB SIDE LOCATION DIRECTLY BE- HIND THE CAB OF THE TRUCK. WATER TANKS WATER TANKS MUST HAVE A CERTIFIED METERED CAPA- CITY OF 1,000 GALLONS. THE 1,000 GALLON CAPACITY SHALL BE ACHIEVED VIA 4 SEPARATE CYLINDRICAL CELLS. THE WATER CELLS SHALL BE MANUFACTURED FROM NON- CORROSIVE ALUMINUM TO PREVENT RUST YET STILL PRO- VIDE FOR MAXIMUM STRENGTH. THE ALUMINUM WATER CELLS SHALL NOT REQUIRE INTER- NAL COATINGS AND SHALL BE EASILY REPAIRED OR PATCHED IF REQUIRED. THE 4 CELLS SHALL BE HUNG V I A RUBBER LINES ,. J" STRAPS WHICH WILL ALLOW THE CELLS TO EASILY BE REMOVED FROM THE UNIT IF REQUIRED, THE WATER CELLS SHALL BE LOCATED BEGINNING DIRECTLY BEHIND THE CAB OF THE TRUCK AND END AT THE REAR OF THE UNIT, THUS PROVIDING THE BEST POS- SIBLE WEIGHT DISTRIBUTION. THE WATER TANKS SHALL BE ADEQUATELY VENTED AND CONNECTED TO PROVIDE COMPLETE FILLING. A MINIMUM 6" & 4" CONNECTION BETWEEN TANKS SHALL BE PRO- VIDED. THE WATER TANKS SHALL BE TOTALLY SEPARATE FROM THE DEBRIS TANKS AND PROVIDE NO STRUCTURAL SUPPORT AND HAVE NO COMMON WALLS. DEVIATIONS IF YES EXPLAIN Y~J' 't~J Y I!€ J> YiES- ~e=~ YJf?S '>' e S' Y 4!!",f' ';IEJ J~J' Y-CS' Y~J' YU-J' YL3'J' y ff.1' ALL WATER CELLS SHALL BE POSITIONED AT OR BELOW THE FRME OF THE UNIT THUS PROVIDING THE BEST POS- SIBLE AND LOWEST AVAILABLE CENTER OF GRAVITY. THE WATER TANK SHALL COME EQUIPPED WITH AN ANTI- SYPHON DEVICE AND 25' OF HYDRANT FILL HOSE AND FITTINGS. A WATER LEVEL SIGHT GAUGE SHALL'ALSO BE PROVIDED. THE WATER TANK SHALL COME SUPPLIED WITH A "Y" PATTERN STAINLESS STEEL STRAINER TO FILTER THE WATER BEFORE IT ENTERS THE TANKS. THE WATER TANKS SHALL CARRY A TEN (10) YEAR WAR- RANTY AGAINST CORROSION OR CRACKING. VACUUM SYSTEM VACUUM SHALL BE CREATED BY A MINIMUM 38" DIAMETER TAPERED ALUMINUM CENTRIFUGAL COMPRESSOR. THE COM- PRESSOR SHALL BE MANUFACTURED OUT OF ALUMINUM FOR OPERATOR SAFETY WITH HARD CHROME PLATED CAST ALU- MINUM RADIAL BLADES WITH A MINIMUM THICKNESS OF 1 /4" . THE ALUMINUM CENTRIFUGAL COMPRESSOR SHALL BE OF THE RIVETED TYPE DESIGN, WELDED STEEL FANS ARE NOT PREFERRED DUE TO SAFETY CONSIDERATIONS. THE CENTRIFUGAL COMPRESSOR SHALL BE CAPABLE OF AIR FLOWS FROM 0 TO 8000 CFMs AND PRESSURES FROM o TO 114" NEGATIVE WATER PRESSURE. THE OUTER HOUSING SHALL BE MANUFACTURED OUT OF 1/4" SPUN STEEL AND CARRY A FIVE (5) YEAR WARRANTY THE HOUSING SHALL PROVIDE A 2" DRAIN PLUMBED BE- LOW THE WATER TANK FOR SAFE AND EASY CLEAN OUT. THE FAN HOUSING SHALL BE ISOLATED ON RUBBER MOUNTING SUPPORTS. FOR CLEANING OF DRYING BEDS, VACUUMING LEAVES, AND DEBRIS ALONG CURBS, UNIT SHALL HAVE CAPABILITY OF MAINTAINING A FULL, CONSTANT VACUUM WHILE UNIT IS IN MOTION. UNIT SHALL ALSO HAVE ABILITY TO VACUUM AND JET ROD TO DEPTHS OF 75' WITHOUT USE OF ANY SPECIAL ATTACHMENTS. COMPRESSOR SHALL BE ABLE TO VACUUM WET OR DRY MATERIAL WITHOUT DAMAGING VACUUM SYSTEM. COMPRES- SOR SHALL ALSO CARRY A NON-PRORATED FIVE (5) YEAR WARRANTY. VACUUM SYSTEM DRIVE THE CENTRIFUGAL COMPRESSOR SHOULD BE DRIVEN DIRECT THROUGH A HELICAL GEAR TYPE STEP-UP TRANSMISSION DRIVE WITH A STEP-UP RATIO OF 1.4 TO 1. THE GEAR DRIVE SHOULD ATTACH DIRECTLY TO THE ROTOR SHAFT WITHOUT THE USE OF MULTIPLE STAGE V-BELTS OR JACK SHIFTS. THE GEARS AND BEARING SHALL BE LUBRICATED WITH A SPLASH LUBRICATION SYSTEM REQUIRING NO MANUAL DAILY GREASING. DEVIATIONS IF YES EXPLAIN ye.J Y':2...P ye.p Y.iE:.3- 'JileS' YIE- J ':i ~S YEs YES- Y,E.J' yeS' Y~..s yes >' IF.J' Y€.J' THE DRIVE SYSTEM SHALL NOT UTILIZE PILLOW BLOCK BEARINGS THAT REQUIRE EXCESSIVE DAILY GREASING. THE DRIVE SHAFT SHALL BE SUPPORTED VIA TAPERED ROLLER BEARINGS AND GEARS. THE COMPRESSOR SHALL BE ENGAGED AND DISEN6AGED FROM THE AUXILIARY ENGINE VIA A 10" HEAVY DUTY INDUSTRIAL RATED, OVER CENTER TYPE CLUTCH WITH FERAMIC DRIVE PLATES. VACUUM SYSTEM DRIVE ENGINE THE SHROUDED AUXILIARY ENGINE USED TO DRIVE THE VACUUM SYSTEM SHALL BE A LIQUID COOLED, DIESEL POWERED, TURBO CHARGED, 4 CYLINDER, 100 HP MINI- MUM, HEAVY DUTY INDUSTRIAL 4 CYCLE ENGINE. THE ENGINE SHALL HAVE A MINIMUM DISPLACEMENT OF 239 CUBIC INCHES AND COME EQUIPPED WITH HIGH TEMPERA- TURE, LOW OIL PRESSURE SHUTDOWN SYSTEM AS WELL AS AN EXHAUST SILENCER. THE AUXILIARY ENGINE SHALL BE SUPPORTED ON STEEL BACKRUBBER ISOLATING MOUNTS AND MOUNTED IN ITS OWN SUB FRAME TO THE SUBFRAME OF THE SEWER CLEANER. THE ENTIRE AUXLIARY VACUUM ENGINE SHALL BE INSULA- TED IN A NOISE DEADENING SHROUD WITH A MINIMUM OF 1" OF SUPPRESSING INSULATION TO FURTHER DECREASE THE OPERATING NOISE LEVEL. STANDARD ENGINE MANU- FACTURERS SHROUDS WILL NOT BE ACCEPTABLE. THE OPERATING NOISE LEVEL SHALL NOT EXCEED 85 Dba AT 50'. THE NOISE DEADENING ENGINE SHROUD SHALL BE ON ROLLER TRACTS ALLOWING THE SHROUD TO EASILY BE PULLED AWAY FROM THE ENGINE PROVIDING COMPLETE ENGINE ACCESS. HEAVY PANELS REQUIRING MANUAL REMOVAL SHALL NOT BE ACCEPTABLE. VACUUM SYSTEM PICK-UP HOSE SHALL BE DESIGNED FOR FRONT END OPERATION WITH HOSE MOUNTED AND STORED AT FRONT MOUNTED WORK STATION. FRONT MOUNTED LOCATION IS DESIRED FOR EASE OF POSITIONING VACUUM HOSE AS WELL AS MINI- MIZING NEED FOR OPERATOR TO SWING HOSE INTO TRAFFIC. ALL CONNECTIONS BETWEEN DEBRIS BODY AND VACUUM SYSTEM WILL BE OF THE SELF ADJUSTING PRESSURE F I TT I NG TYPE. ALL HOSE AND TUBES SHALL BE 8" ID AND WILL RE- MAIN STATIONARY AND NOT RAISE WITH DEBRIS BODY IN ORDER TO MINIMIZE POSSIBILITY OF RUNNING VACUUM HOSE INTO POWER LINES AND LOW HANGING BRANCHES. THE UPPER DEBRIS TUBE SHALL CONSIST OF AN ANCHORED STEEL TUBE FOR ADDITIONAL LIFE. THE LIFT AND SWING MOVEMENTS SHALL BE ACCOMPLISHED BY CYLINDER ACTUATED MEANS. GEAR AND CHAIN TYPE ROTATIONS ARE NOT PREFERRED DUE TO MAINTENANCE CONSIDERATIONS. DEVIATIONS IF YES EXPLAIN 'f ~.j) YIZ- ~ y~S' YGEI' YGj\ YIEJ> Y~J' Y-€S' ~fffE J' Y$'J1 Y tE"f' Ye:S'> Y €J". THE BOOM ~HALL BE OPERATED BY AN ELECTRIC OVER HYDRAULIC SYSTEM WHICH DRAWS ITS POWER FROM THE AUXILIARY ENGINE'S HYDRAULIC POWER SOURCE. THE BOOM SHALL BE HYDRAULICALLY DRIVEN UP, DOWN, LEFT AND RIGHT DIRECTIONS. BOOM SHALL BE CONT- ROLLED BY A REMOTE PUSH BUTTON CONTROL STATION BY CABLE TO THE HYDRAUL I C POWER SW I NG AND" LIFT CYLINDERS. THE CONTROL STATION SHALL COME EQUIPPED WITH CON- TROL SWITCHES FOR ALL DIRECTIONS AS WELL AS A SAEFTY EMERGENCY SHUT DOWN BUTTON WHICH AUTOMATI- CALLY ELIMINATES POWER TO THE BOOM. A CAB PROTECTION DEVICE INDEPENDENT OF CAB THAT WILL PROTECT CAB FROM BOOM WILL BE PROVIDED. PIPE EXTENSIONS WILL BE INCLUDED TO ALLOW OPERA- TOR TO CLEAN TO DEPTHS OF 20'. THIS WILL INCLUDE A 6'6" CATCH BASIN NOZZLE WITH A STEEL REINFORCED TIP. PIPE SHOULD INCLUDE SUFFICIENCT ADJUSTABLE OVER-CENTER QUICK CLAMPS TO JOIN THE ALUMINUM FLANGED END PIPE. ALL ALUMINUM TUBES SHALL BE OF RIVETED DESIGN FOR EASE OF REPLACING FLANGES. THE VACUUM HOSE WILL BE MOUNTED ON A BOOM WHICH WILL ROTATE A MINIMUM 180 DEGREES AND PROVIDE 179" OF REACH OFF THE CTNER LINE OF THE UNIT. HIGH PRESSURE WATER PUMP THE HIGH PRESSURE WATER PUMP SHALL BE A DOUBLE ACTING SINGLE P.ISTON PUMP HYDRAULICALLY OPERATED FROM A DIRECT HYDRAULIC PUMP. BELT DRIVE SYSTEMS ARE NOT ACCEPTABLE. THE HYDRAULIC FLOW TO DRIVE THE WATER PUMP WILL BE FROM A HYDRAULIC OIL PUMP DRIVEN BY THE TRUCK ENGINE VIA A HEAVY DUTY AIR SHIFT POWER TANK OFF. THE WATER PUMP SHALL OPERATE WITH AN OIL TO WATER RATIO OF 1 TO 1. THE POWER TANe OFF SHALL ENGAGE THE HYDRAULIC PUMP BUT NOT THE WATER PUMP TO ELIMINATE UNNECES- SARY HIGH PRESSURE BALL VALVE BY-PASS AND WATER PUMP WEAR. THE RATED DESIGN CAPACITY OF THE HIGH PRESSURE WATER PUMP SHALL BE 100 GPM AND 2500 PSI. THIS CAPACITY SHALL INSURE LONG PUMP LIFE. A CERTIFI- CATION BY THE PUMP MANUFACTURER FOR CONTINUOUS DUTY SHALL BE AVAILABLE ON REQUEST. THE HYDRAULIC PUMP AND WATER PUMP SHALL BE SIZED TO ALLOW THE WATER SYSTEM TO OPERATE WITH 60 GPM AT 2000 PSI CONTINUOUS DUTY OPERATION. THE WATER PUMP SHALL CYCLE APPROXIMATELY EVERY 4 1/2 SECONDS. THIS PUMP CYCLE SHALL PROVIDE AN AUTOMATIC "JACK HAMMER" ACTION IN THE HOSE TO ASSIST THE NOZZLE IN BREAKING THROUGH OBSTRUCTIONS. THE WATER PUMP LOCATION SHALL PROVIDE A FLOODED SUCTION INLET TO ELIMINATE POTENTIAL CAVITATION DAMAGE. PLEASE NOTE PUMP LOCATION. oeVIAilONS IF YES EXPLAIN ,/.€J' YES' ':Je~ Y'€ JI Ye s JI.e S' )I~ J' )I.IE S' YES' YE~ YES' YES' Y5 J" Y~d' THE HIGH PRESSURE WATER PUMP WILL BE DESIGNED SO NO DAMAGE WILL OCCUR IF RUN AT NORMAL OPERATING PRESSURE WITHOUT WATER FOR TEN (10) MINUTES. A CERTIFICATION BY THE ORIGINAL WATER PUMP MANUFAC- TURER TO OPERATE IN SUCH A MANNER SHALL BE PRO- VIDED. , THE WATER PUMP WILL BE USED TO PURGE RESIDUAL WATER OUT OF THE WATER SYSTEM BY PUMPING AIR THROUGH ENTIRE WATER SYSTEM. DRAIN PLUGS WILL BE PROVIDED IN THE BOTTOM SECTION OF THE WATER PUMP FOR COMPLETE COLD WEATHER DRAINING. THE WATER PUMP SHALL BE CAPABLE OF MAXIMUM WATER PRESSURE AND FLOW WHI~ACHIEVING MAXIMUM VACUUM PRESSURE. THE WATER PUMP SHALL OPERATE INDEPEN- DENT OF VACUUM SYSTEM. AN OIL TO WATER HEAT EXCHANGER WILL BE PROVIDED IN THE WATER SYSTEM TO COOL ALL HYDRAULIC FLUIDS ON THE UNIT. STATE RPM's OF WATER PUMP. A MONITOR LIGHT SHALL BE PROVIDED TO INDICATE WHEN DESIGNED FLOW OR PRESSURE IS EXCEEDED. WATER PUMP SHALL HAVE CAPABILITIES OF BEING EN- GAGED OR DISENGAGED FROM DRIVING MECHANISM AT ONE FRONT CONTROL PANELBY TURNING ON OR OFF AN ELECTRIC SWITCH THUS PROVIDING ADDED CONTROL AND SAFETY. WATER SUPPLY LINE TO HIGH PRESSURE WATER PUMP WILL INCLUDE A "Y" PATTERN, 80 MESH, STAINLESS STEEL STRAINER TOFILTER WATER BEFORE IT ENTERS WATER PUMP. UNIT WILL COME EQUIPPED WITH TWO STRAINERS UPON DELIVERY. FRONT MOUNTED HOSE REEL A HOSE REL ASSEMBLY WILL BE MOUNTED ON AN INDE- PENDENT FRAME WHICH CAN BE REMOVED FROM BRACKETS ATTACHED PERMANENTLY TO MAIN TRUCK FRAME MEMBERS HOSE REEL WILL BE MANUFACTURED OUT OF 1/4" SPUN STEEL FOR ADDED STRUCTURAL STRENGTH. THIS SPUN STEEL WILL REQUIRE NO INTERNAL OR EXTERNAL REIN- FORCEMENTS WHICH COULD DAMAGE RODDER HOSE. HOSE REEL WILL BE CONSTRUCTED TO TIP FORWARD HYDRAULICALLY PROVIDING FULL ACCESS TO THE CHASSIS ENGINE. THE HYDRAULIC TILT POWER SHALL BE PRO- VIDED VIA A HYDRAULIC PUMP AND NOT MANUAL JACK. ALL WATER CONTROL VALVES MUST BE REMOVABLE WITH- OUT DISASSEMBLY OF PLUMBING. HOSE REEL WILL HAVE A MINIMUM CAPACITY OF 800' OF 1" ID RaDDER HOSE. HOSE REEL SHALL BE DRIVEN BY A HYDRAULIC MOTOR AND DOUBLE ROLLER CHAIN AND SPROCKETS. THE MOTOR SHALL CONTROL THE REEL SPEED AND FORWARD OR RE- VERSE ROTATION. HOSE REEL WILL HAVE A 1" ROTATING SWIVEL JOINT THAT IS ADJUSTABLE AND HAS REPLACEABLE SEALS ON THE INLET LINE TO PROVIDE FREE ROTATION OF HOSE REEL. DEVIATIONS IF YES EXPLAIN y~s . ':7e.p y~S' Y&J Ct:D t;rff 2.c'Po ?.f'/ ':Jl5.f' Y-ZE:S' "j ~ .f> YffJ'- y~y Y€J' 'Y J!E...S' Y€-,J' Yt:=J' ALL OPERATiNG CONTROLS WILL BE LOCATED ON THE HOSE REEL. HANDGUN MANHOLE CLEANING SYSTEM THE HIGH PRESSURE WATER PUMP WILL BE UTILIZED TO SUPPLY 20 GPM AT 600 PSI (RELIEVED TO RRO- TECT OPERATOR) TO HANDGUN SYSTEM. A HANDGUN WILL BE SUPPLIED THAT COMES EQUIPPED WITH 25' OF 1/2: WIRE REINFORCED HOSE. THE HANDGUN SHOULD COME EQUIPPED WITH QUICK CONNECT COUPLER. HANDGUN SYSTEM WILL INCLUDE FRONT AND REAR COUP- LERS THAT ALLOW THE OPERATOR TO DELIVER WATER TO AREA SERVED BY PICK-UP HOSE AND TO THE INSIDE OF THE DEBRIS BODY FOR CLEANOUT. THE HANDGUN SHOULD ALLOW FOR CHANGINE OF FLOW PATTERN FROM A FINE MIST TO A STEADY STREAM. ELECTRICAL THE ENTIRE ELECTRICAL SYSTEM SHALL BE VAPOR SEALED TO ELIMINATE MOISTURE DAMAGE TO NEMA 4 (NATIONAL ELECTRICAL MANUF. ASSOC.) STANDARDS. ALL ELECTRICAL CONNECTIONS SHALL REQUIRE NO EX- POSED WIRES OR TERMINALS. ALL LIGHT BULBS SHALL BE SHOCK MOUNTED TO ELI- MINATE BULB FAILURE. ALL WIRING SHALL BE COLOR CODED AND RUN IN SEALED TERMINAL BOXES. HYDRAULIC SYSTEM THE HYDRAULIC RESERVOIR SHALL HAVE A 67 GALLON CAPACITY. THE TANK SHALL BE A TOTALLY MODULAR COMPONENT AND EASILY REMOVED FROM ITS STORAGE AREA. THERE SHALL BE TWO SEPARATE HYDRAULIC SYSTEMS ON THE UNIT. ONE SYSEM WILL BE RUN VIA THE CHASSIS ENGINE TO POWER THE WATER PUMP AND THE DUMP CON- TROLS AND HOSE REEL. THE SECOND HYDRAULIC SYSTEM SHALL BE POWERED VIA THE AUXILIARY ENGINE AND PROVIDE POWER FOR THE VACUUM BOOM AND AUXILIARY OPTIONAL EQUIPMENT. HIGH PRESSURE JET HOSE JET HOSE WILL BE SUPPL I ED THAT IS 1" I D AND HAS OPERATING PRESSURE OF 2,500 PSI AND A BURST PRES- SURE OF 6.250 PSI. 800' WILL BE SUPPLIED WITH UNIT. TWO JET NOZZLES WILL COME FURNISHED WITH THE UNIT. A 15 DEGREE SAND NOZZLE AND A 30 DEGREE SANITARY NOZZLE SHALL BE FURNISHED. THESE NOZZLES SHOULD BOTH BE EQUIPPED WITH TUNGSTEN CARBIDE ORIFICES FOR ADDED LIFE. A FLEXIBLE HOSE GUIDE WILL BE PROVIDED WITH RE- DEVIATIONS IF YES EXPLAIN 7 IE J'i ') ~J' Y 1&1' YJfEJ' Y~J' YJ!!E...f YJEJ Y E-.f' Y.6Y Y!5FY y~ Y.t&. J' YES'- YFj\ . STRAINING ROPE, FOR PROTECTION OF RODDER HOSE AND PROVIDE HELP IN LOCATING NOZZLES IN SEWER LI NES . FRONT OPERATING STATION AND CONTROLS OPERATOR STATION WILL BE LOCATED AT THE FRONT OF THE TRUCK AT THE RIGHT (CURB) SIDE OF THE HOSE REEL. CONTROLS AND GAUGES TO INCLUDE: TRUCK ENGINE THROTTLE HIGH PRESSURE WATER PUMP ON-OFF HOSE REEL FORWARD-REVERSE VALVE ADJUSTABLE HOSE REEL SPEED CONTROL OVERSPEED WARNING LIGHT FOR WATER PUMP OIL DAMPENED WATER PRESSURE GAUGE BOOM CONTROLS HANDGUN CONTROL VALVES HOSE REEL TILT CONTROL MOUNTING UNIT WILL BE MOUNTED ON APPROVED TRUCK CHASSIS AT THE FACTORY OF THE BODY MANUFACTURER. fA.OO. TO BE OMAHA OROANGE TO MATCH TRUCK CHASSIS. OPERATOR TRAINING BIDDER MUST FURNISH BODY MANUFACTURER'S MANUALS AT TIME OF DELIVERY. BIDDER MUST SUPPLY TWO (2) DAYS OF TRAINING BY A FACTORY AUTHORIZED REPRESENTATIVE TO INSTRUCT PERSONNEL IN THE OPERATION AND MAINTENANCE OF THE MACHINE. OPTIONS TO BE INCLUDED IN BID PRICE HOSE LEVEL WIND GUIDE WILL BE SUPPLIED TO WIND JET HOSE BACK ONTO REEL. HOSE FOOTAGE COUNTER WILL BE SUPPLIED THAT IN- DICATES HOSE TRAVEL IN SEWER. STROBE LIGHTS WILL BE SUPPLIED ON TAILGATE OF UNIT AND CAB GUARD. 800' CAPACITY HOSE REEL 800- OF 1" SEWER CLEANING HOSE WITH OPERATING PRESSURE OF 2,500 PSI AND BURST PRESSURE OF 6,250 PSI DEVIATIONS IF YES EXPLAIN '/ el" 'liEf' 'j ~.I' 'J /iC.i' ':j~i' ?If :g r )I~.r Y~.ft Y~.1' )lIfE.!' 'y~.!' )J 6F..P yeJ' Y liES' y ~.J' " 11 e:.A L~ ,( OPTIONAL EQUIPMENT NOT INCLUDED IN BID PRICE HYDRAULIC TELESCOPING BOOM A MINIMUM OF 8' THE BOOM SHALL INCLUDE A TRUE TELESCOPING SUCTION TUBE WHICH WILL EXTEND AND RETRACT WITHOUT AFFECTING THE STEEL ELBOW ~ -;7 ~-'~Jr-. DO OR LOWER DEBRIS HOSE VERTICAL POSITION. ~~ ~ ~~.o_ DEBRIS BODY FLUSH OUT SYSTEM TUNGSTEN CARBID NOZZLES ARE MOUNTED ON WATER MANIFOLD LOCATED IN FRONT SECTION OF DEBRIS BODY ~ TO.AID IN CLEANING OF DEBRIS BODY. /~ PRICE HYDRAULIC REAR DOOR LOCKS REAR HYDRAULIC DOOR LOCKS CONSISTING OF NON- EXPOSED cn I NDER MOUNTED I NS I DE REAR DOOR. HYD- ff tIf'7 0:::. RAUL I C CYL I NDER FOR DOOR GRAB SHALL BE INCLUDED. /"'"-.:.... -'f,; 6 cr ~. D 'D COLD WEATHER WATER RECIRCULATING SYSTEM 77.5:. 0 0 SYSTEM CIRCULATES WATER THROUGHOUT JET RODDER SYSTEM WHILE STATIONARY OR IN TRANSIT. BUTTERFLY VALVE IN TAILGATE 5" WATER TYPE VALVE LOCATED I N REAR OF DEBR I S // LJ r] --r:. (!) (!) BODY TO ALLOW WATER TO DRAIN OFF. ~ ~ -'".. / // /YS:OD 'I HANDLIGHT WITH BUMPER PLUG RUBBER ENCASED 12VDC WITH 25 I CO I LED CORD. / /' roO 0 D J< #1 ~ STORM NOZZLE WITH EXTENS ION /.. / 9' O. 0 0 HYDRAULIC ROOT CUTTER KIT HYDRAULIC ROOT CUTTER KIT WITH VARIABLE SIZED ~ r? /J 0 ROOT CUTTERS. /?' ~ j 7' f) (!) ; [) - ANTI-FREEZE SYSTEM FOR COLD WEATHER OPERATION ANT I-FREEZE SYSTEM FOR COLD WEATHER OPERAT ION t// ~J"-;D _ 0 0 OF JET RODDER. #.. d. _ CJ P // ()/fJ#- L P 5C ) (l J:==; ~ NOTICE TO BIDDERS NOTICE IS HEREBY given that sealed proposals will be received at the office of the Town Clerk of the Town of Wappinger, 20 Middlebush Road, Wappingers Falls, New York, until 1:00 P.M. E.D.S.T. on , June 19th, 1992, at which time they will b~ p~blicly opened and read aloud, on the following: One (1) 1992 4 x 4 Dump Truck One (1) 1992 Truck Mounted Sewer Rodder/Cleaner All bids must be upon and in conformity with the bidding form and specifications which will be furnished each working day between the hours of 8:30 A.M. and 3:30 P.M. at the office of the Highway Superintendent of the Town of Wappinger, 20 Old Route 9, Wappingers Falls, New YOrk. The Town Board reserves the right to reject any or all bids, or to contract with other than the lowest bidder, as provided by law, or to write new proposals. Bids being submitted by mail should be mailed to the Town Clerk of Wappinger, P.O. Box 324, Wappingers Falls, N.Y. 12590 Dated: May 29, 1992 Date of Publication: June 3, 1992 BY ORDER OF THE TOWN BOARD ELAINE H. SNOWDEN TOWN CLERK BID 11 :alnIiING' FORM . . . Super Products, Inc. Camel 200 Dual Engin~ EQUIPMENT 'Navistar/International 2554 . . NAME 'OF BIDDEIt . . . wm.:lI~' Clark Municipal Equipment, Inc. .3rd Avenue Extension, R.D. 12 Rensselaer. NY 12144 .' ADDRESS .., :PHONE . (518) 286~5'600 . AMOUNT OF. BID $148,980~OO TRADE IN OF '1979 FORD WITH 810 VAC'IDR UNIT $8,000.00 .DATE SUBMITTED 6/i9/92~' . . SIGNATURE .~ ~~. ./ _/" RECEIVED JUN 191992 ELAINt' ~NOWOeN TOWN CLrMK BIO,2 BIDDING'FORM . . J ",Super Prodticts,Inc. Came1.200 Single Engine ~QUIPMENT Navistar/Internationa1 2554 . , NPJ1E 'OF BIDDE:R ADDRESS.. .. ,PHONE, AMOUNT OF, BID Win.:H';C1a:rkMuili~lpal EqUipment, Inc. 3rd~venue Extenslon, ,K.ll. f~ Rensselaer, NY 12144 " " (51'S') 286:':':56'00 ' $141,980.00 TRADE IN OF 1979 FORD WITH 810 VACTOR UNIT $8,000.00 ,DATE SUBMITTED Ei'/19i9:i' . SIGNATURE ~. ~. '" ..,', ~ '. '- . ./ ',,~~ / ~?-w~ STATEMENT # 1 The undersigned represents that pursuant to Sections l03-a and l03-b of the General Municipal Law of the State of New Yo~k, no person referred to in the attached proposal who is a bidder or who is or was a member, partner, director or officer of the bidding firm or entity under this proposal has refused to sign a waiver of immunity or to answer any revelant questions relating to any transaction or contract with the State of New York, any political subdivision thereof, or any public authority, during the period of five years prior to the date hereGf. The undersigned agrees that any contract awarded as a result of this bid may be cancelled without penalty upon the grounds set forth in Sections l03-a and l03-b of the said General Municipal Law. The names and addresses of all persons and parties interested in the foregoing bid are as follows: Denis Quinn n, Rensselaer, NY STATEMENT # 2 /// By submission of this bid, each bidder and each person signing on behalf of any bidder certifies, and in the case of a joint bid each party thereto certifies as to its own organization, under penalty of perjury, that to the best of knowledge and belief: (1) the prices in this bid have been arrived at independently without collusion, consultation, communication or agreement, for the purpose of restricting competition as to any matter relating to such prices with any other bidder or with any competitor; (2) unless otherwise required by Law, the prices which have been quoted in this bid have not been knowingly disclosed by the bidder and will not knowingly be disclosed by the bidder prior to the ' opening, directly or indirectly, to any bidder or to any competitor; and (3) no attempt has been made or will be made by the bidder to induce any other person, partnership or corporation to submit or not submit a bid for the purpose of restricting competition. BY: ~ry::'~ :;. ,Jl ... NON-COLLUSIVE BIDDING CE~IFICATION The bidder certifies that: (a) the bid has been arrived at by the bidder independently and has been submitted without collusion with any other vendor of materials, supplies or equipment of the type described in the invitation for bids, and (b) the contents of the bid have not been communicated by the bidder, nor, to the best of his knowledge and belief, by any of his employees or agents, to any person not an...employee or agent of the bidder to its surety on any bond furnished herewith prior to the official opening of the bid. The signature of the contractor to this bid shall be deemed a specific .subscription to the certificate required pursuant to Section l39-d of the State Finance Law and the contractor affirms that the statements therein contained are true under the penalty of perjury. Dated: 6/18 BY: 1992 4 //, ~ D/~ _ .",,~ ;r~N- / ,-----. . Vice President TITLE GENERAL SPECIFICATIONS All equipment must meet the following specifications or the equivilant. GENERAL THE MACHINE SHALL BE OF THE DUAL ENGINE DESIGN TO BE USED FOR REMOVING SAND, STONES, BOTTLES, CANS, GREASE, SLUDGE AND OTHER DEBRIS FROM SANITARY SEWER AND/OR STORM DRAIN LINES BY THE FLUSHING ACTION OF HIGH PRESSURE WATER. THE HIGH PRESSURE WATER PUMP SHALL BE HYDRAULICALLY DRIVEN WITH THE CHASSIS ENGINE AS THE POWE~ SOURCE. .THE MACHINE SHALL INCLUDE AN AIR CONVEYING VACUUM SYSTEM, POWERED BY AN AUXILIARY DIESEL ENGINE, TO PROVIDE FOR THE SIMULTANEOUS REMOVAL OF DEBRIS FLUSHED TO THE MANHOLE BY THE HIGH PRESSURE WATER (JET RODDER) SYSTEM, OR FOR THE REMOVAL OF DEBRIS FROM SUMPS, CATCH BASINS, DIGES- TORS, WET WELLS, BAR SCREENS ETC. THE MACHINE SHALL ALSO INCLUDE AN ENCLOSED AND SEALED BODY FOR STORAGE OF THE COLLECTED DEBRIS. AS IT is THE INTENT THAT THIS UNIT WILL HAVE AN ANTICIPATED LIFE OF TEN (10) YEARS THE FOLLOWING GENERAL QUESTIONS SHOULD BE ANSWERED BY THE MANUFACTURER. ONLY BIDS FROM MANUFACTURERS WHO HAVE EXPERIENCE IN MANUFACTURING COMBINATION SEWER CLEANERS WILL BE CONSIDERED. HOW LONG HAS MANUFACTURER BEEN IN THE BUSINESS OF MANUFACTURING COMBINATION SEWER CLEANERS? IS UNIT BiD A CURRENT PRODUCTION MODEL? BIDDER HAS ENCLOSED MANUFACTURERS LITERATURE, SPECIFICATIONS AND ALL PERTINENT INFORMATION CONCERNING THIS BID? BID PROPOSAL WAS FILLED OUT THOROUGHLY AND ALL PERTINENT iNFORMATION REQUESTED WAS PROVIDED AND ANY DEVIATIONS THOROUGHLY EXPLAINED? 16 * YES YEARS NO * YES NO * YES NO DEBRIS BODY THE DEBRIS STORAGE BODY SHALL BE CONSTRUCTED OF A MINIMUM 3/16" CORROSION AND ABRASION RESISTANT STEEL WITH A MINIMUM YIELD POINT OF 50.000 PSI AND A MINIMUM TENSILE STRENGTH OF 70.000 PSI , THE BODY SHALL BE ROUND FOR MAXIMUM STRENGTH AND HAVE A MINIMUM USABLE LIQUID CAPACITY OF 9 CUBIC YARDS OR 1,800 GALLONS. THE BODY SHALL HAVE A FULL SIZE REAR DOOR THAT IS HINGED AT THE TOP AND IS EQUIPPED WITH A REPLACE- ABLE NEOPRENE TYPE SEAL TO PREVENT LEAKAGE. THIS DOOR SHALL BE PNEUMATICALLY OPENED AND CLOSED SO OPERATOR IS NOT SUBJECTED TO SEWAGE WHEN DUMPING. DEBRIS BODY SHALL BE DUMPED BY RAISING THE BODY TO A 50 DEGREE ANGLE UTILIZING A FORWARD MOUNTED DOUBLE ACTING HYDRAULIC DUMP CYLINDER. THE DEBRIS BODY SHALL BE FIXTURED ON AN INDEPEN- DENT FRAME. SEPARATE FROM THE CHASSIS FRAME AND MOUNTED VIA A 3 POINT MOUNTING SYSTEM TO ALLOW FLEXING TO OCCUR WITHOUT CAUSING FRAME DAMAGE. TO ACHIEVE BEST POSSIBLE MATERIAL SEPARATION AND MINIMIZE MATERIAL BEING DISCHARGED TO ATMOSPHERE THE CENTRIFUGAL COMPRESSOR SHALL DRAW AIR FROM 2 SEPARATE PORTS IN THE DEBRIS BODY. DUMP CONTROLS AND ACCESSORY CONTROLS SHALL BE PRO- VIDED AT A CENTRAL CURB SIDE LOCATION DIRECTLY BE- HIND THE CAB OF THE TRUCK. WATER TANKS WATER TANKS MUST HAVE A CERTIFIED METERED CAPA- CITY OF 1,000 GALLONS. THE 1.000 GALLON CAPACITY SHALL BE ACHIEVED VIA 4 SEPARATE CYLINDRICAL CELLS. THE WATER CELLS SHALL BE MANUFACTURED FROM NON- CORROSIVE ALUMINUM TO PREVENT RUST YET STILL PRO- VIDE FOR MAXIMUM STRENGTH. THE ALUMINUM WATER CELLS SHALL NOT REQUIRE INTER- NAL COATINGS AND SHALL BE EASILY REPAIRED OR PATCHED IF REQUIRED. THE 4 CELLS SHALL BE HUNG VIA RUBBER LINES "J" STRAPS WHICH WILL ALLOW THE CELLS TO EASILY BE REMOVED FROM THE UNIT IF REQUIRED. THE WATER CELLS SHALL BE LOCATED BEGINNING DIRECTLY BEHIND THE CAB OF THE TRUCK AND END AT THE REAR OF THE UNIT, THUS PROVIDING THE BEST POS- SIBLE WEIGHT DISTRIBUTION. THE WATER TANKS SHALL BE ADEQUATELY VENTED AND CONNECTED TO PROVIDE COMPLETE FILLING. A MINIMUM 6" & 4" CONNECTION BETWEEN TANKS SHALL BE PRO- VIDED. THE WATER TANKS SHALL BE TOTALLY SEPARATE FROM THE DEBRIS TANKS AND PROVIDE NO STRUCTURAL SUPPORT AND HAVE NO COMMON WALLS. See above ~".."._..._- ~...,_.._...,-""......."... DEVIATIONS IF YES EXPLAIN 1/4" mild steel with rust inhibiting primer Door is opened by an hydraulic cylinder Ejector plate unloading Air is drawn from one large port at top of debris body Controls at driver's side of unit Rotationally molded polyethelene Tanks saddle mounted around and strapped to debris tank Tanks run the length of the debris body U' _~'" u. ___,___,~,_~ ALL WATER CELLS SHALL BE POSITIONED AT OR BELOW THE FRME OF THE UNIT THUS PROVIDING THE BEST POS- SIBLE AND LOWEST AVAILABLE CENTER OF GRAVITY. THE WATER TANK SHALL COME EQUIPPED WITH AN ANTI- SYPHON DEVICE AND 25' OF HYDRANT FILL HOSE AND FITTINGS. A WATER LEVEL SIGHT GAUGE SHALL/ALSO BE PROVIDED. THE WATER TANK SHALL COME SUPPLIED WITH A "Y" PATTERN STAINLESS STEEL STRAINER TO FILTER THE WATER BEFORE iT ENTERS THE TANKS. THE WATER TANKS SHALL CARRY A TEN (10) YEAR WAR- RANTY AGAINST CORROSION OR CRACKING. VACUUM SYSTEM VACUUM SHALL BE CREATED BY A MINIMUM 3S" DIAMETER TAPERED ALUMINUM CENTRIFUGAL COMPRESSOR. THE COM- PRESSOR SHALL BE MANUFACTURED OUT OF ALUMINUM FOR OPERATOR SAFETY WITH HARD CHROME PLATED CAST ALU- MINUM RADIAL BLADES WiTH A MINIMUM THICKNESS OF 1/4" . THE ALUMINUM CENTRIFUGAL COMPRESSOR SHALL BE OF THE RIVETED TYPE DESIGN, WELDED STEEL FANS ARE NOT PREFERRED DUE TO SAFETY CONSIDERATIONS. THE CENTRIFUGAL COMPRESSOR SHALL BE CAPABLE OF AIR FLOWS FROM 0 TO 8000 CFMs AND PRESSURES FROM o TO 114" NEGATIVE WATER PRESSURE. THE OUTER HOUSING SHALL BE MANUFACTURED OUT OF 1/4" SPUN STEEL AND CARRY A FIVE (5) YEAR WARRANTY THE HOUSING SHALL PROVIDE A 2" DRAIN PLUMBED BE- LOW THE WATER TANK FOR SAFE AND EASY CLEAN OUT. THE FAN HOUSING SHALL BE ISOLATED ON RUBBER MOUNTING SUPPORTS. FOR CLEANING OF DRYING BEDS, VACUUMING LEAVES, AND DEBRIS ALONG CURBS, UNIT SHALL HAVE CAPABILITY OF MAINTAINING A FULL, CONSTANT VACUUM WHILE UNIT IS IN MOTION. UNIT SHALL ALSO HAVE ABILITY TO VACUUM AND JET ROD TO DEPTHS OF 75' WITHOUT USE OF ANY SPECIAL ATTACHMENTS. COMPRESSOR SHALL BE ABLE TO VACUUM WET OR DRY MATERIAL WITHOUT DAMAGING VACUUM SYSTEM. COMPRES- SOR SHALL ALSO CARRY A NON-PRORATED FIVE (5) YEAR WARRANTY. VACUUM SYSTEM DRIVE THE CENTRIFUGAL COMPRESSOR SHOULD BE DRIVEN DIRECT THROUGH A HELICAL GEAR TYPE STEP-UP TRANSMISSION DRIVE WITH A STEP-UP RATIO OF 1.4 TO 1. THE GEAR DRIVE SHOULD ATTACH DIRECTLY TO THE ROTOR SHAFT WITHOUT THE USE OF MULTIPLE STAGE V-BELTS OR JACK SH I FTS. THE GEARS AND BEARING SHALL BE LUBRICATED WITH A SPLASH LUBRICATION SYSTEM REQUIRING NO MANUAL DAILY GREASING. DEVIATIONS I F YES EXF'LA I N Tanks above frame Positive displacement rotary vacuum pump N/A loa' depths Pump driven ~y clutch from auxiliary engine Cog belt driven from clutch THE DRIVE SYSTEM SHALL NOT UTILIZE PILLOW BLOCK BEARINGS THAT REQUIRE EXCESSIVE DAILY GREASING. THE DRIVE SHAFT SHALL BE SUPPORTED VIA TAPERED ROLLER BEARINGS AND GEARS. THE COMPRESSOR SHALL BE ENGAGED AND DISENGAGED .FROM THE AUXILIARY ENGINE VIA A '0" HEAVY DUTY INDUSTRIAL RATED, OVER CENTER TYPE CLUTCH WITH FERAMIC DRIVE PLATES. VACUUM SYSTEM DRIVE ENGINE THE SHROUDED AUXILIARY ENGINE USED TO DRIVE THE VACUUM SYSTEM SHALL BE A LIQUID COOLED, DIESEL POWERED, TURBO CHARGED, 4 CYLINDER, 100 HP MINI- MUM, HEAVY pUTY INDUSTRIAL 4 CYCLE ENGINE. THE ENGINE SHALL HAVE A MINIMUM DISPLACEMENT OF 239 CUBIC INCHES AND COME EQUIPPED WITH HIGH TEMPERA- TURE, LOW OIL PRESSURE SHUTDOWN SYSTEM AS WELL AS AN EXHAUST SILENCER. THE AUXILIARY ENGINE SHALL BE SUPPORTED ON STEEL BACKRUBBER ISOLATING MOUNTS AND MOUNTED IN ITS OWN SUBFRAME TO THE SUBFRAME OF THE SEWER CLEANER. THE ENTIRE AUXLIARY VACUUM ENGINE SHALL BE INSULA- TED IN A NOISE DEADENING SHROUD WITH A MINIMUM OF ,.. OF SUPPRESSING INSULATION TO FURTHER DECREASE THE OPERATING NOISE LEVEL. STANDARD ENGINE MANU- FACTURERS SHROUDS WILL NOT BE ACCEPT ABLE. Shrouding not available THE OPERATING NOISE LEVEL SHALL NOT EXCEED 85 Dba AT 50'. 80 Dba at 50' THE NOISE DEADENING ENGINE SHROUD SHALL BE ON ROLLER TRACTS ALLOWING THE SHROUD TO EASILY BE PULLED AWAY FROM THE ENGINE PROVIDING COMPLETE ENG I NE ACCESS. Not: available HEAVY PANELS REQUIRING MANUAL REMOVAL SHALL NOT BE ACCEPTABLE. VACUUM SYSTEM PICK-UP HOSE SHALL BE DESIGNED FOR FRONT END OPERATION WITH HOSE MOUNTED AND STORED AT FRONT MOUNTED WORK STATION. FRONT MOUNTED LOCATION IS DESIRED FOR EASE OF POSITIONING VACUUM HOSE AS WELL AS MINI- MlllNG NEED FOR OPERATOR TO SWING HOSE INTO TRAFFIC. ALL CONNECTIONS BETWEEN DEBRIS BODY AND VACUUM SYSTEM WILL BE OF THE SELF ADJUSTING PRESSURE F I TT I NG TYPE. ALL HOSE AND TUBES SHALL BE 8" I D AND WILL RE- MAIN STATIONARY AND NOT RAISE WITH DEBRIS BODY IN ORDER TO MINIMIZE POSSIBILITY OF RUNNING VACUUM HOSE INTO POWER LINES AND LOW HANGING BRANCHES. THE UPPER DEBRIS TUBE SHALL CONSIST OF AN ANCHORED STEEL TUBE FOR ADDITIONAL LIFE. THE LIFT AND SWING MOVEMENTS SHALL BE ACCOMPLISHED BY CYLINDER ACTUATED MEANS. GEAR AND CHAIN TYPE ROTATIONS ARE NOT PREFERRED DUE TO MAINTENANCE CONSIDERATIONS. DEVIATIONS IF YES EXPLAIN 6 cylinder, 121 H.P., 359 c.i.d. John Deere diesel Boom swing via hydraulic, non-chain worm gear dr;vp .~.._ n____'~,~.,._._ THE BOOM S~ALL BE OPERATED BY AN ELECTRIC OVER HYDRAULIC 'SYSTEM WHICH DRAWS ITS POWER FROM THE AUXILIARY ENGINE'S HYDRAULIC POWER SOURCE. THE BOOM SHALL BE HYDRAULICALLY DRIVEN UP, DOWN, LEFT AND RIGHT DIRECTIONS. BOOM SHALL BE CONT- ROLLED BY A REMOTE PUSH BUTTON CONTROL STATION BY CABLE TO THE HYDRAUL I C POWER SW I NG AND' LIFT CYLINDERS. THE CONTROL STATION SHALL COME EQUIPPED WITH CON- TROL SWITCHES FOR ALL DIRECTIONS AS WELL AS A SAEFTY EMERGENCY SHUT DOWN BUTTON WHICH AUTOMATI- CALLY ELIMINATES POWER TO THE 800M. A CAB PROTECTION DEVICE INDEPENDENT OF CAB THAT WILL PROTECT CAB FROM BOOM WILL BE PROVIDED. PIPE EXTENSIONS WILL BE INCLUDED TO ALLOW OPERA- TOR TO CLEAN TO DEPTHS OF 20'. THIS WILL INCLUDE A 6'6" CATCH BASIN NOZZLE WITH A STEEL REINFORCED TIP. PIPE SHOULD INCLUDE SUFFICIENCT ADJUSTABLE OVER-CENTER QUICK CLAMPS TO JOIN THE ALUMINUM FLANGED END PIPE. ALL ALUMINUM TUBES SHALL BE OF RIVETED DESIGN FOR EASE OF REPLACING FLANGES. THE VACUUM HOSE WILL BE MOUNTED ON A BOOM WHICH WILL ROTATE A MINIMUM 180 DEGREES AND PROVIDE 179" OF REACH OFF THE CTNER LINE OF THE UNIT. HIGH PRESSURE WATER PUMP THE HIGH PRESSURE WATER PUMP SHALL BE A DOUBLE ACTING SINGLE PISTON PUMP HYDRAULICALLY OPERATED FROM A DIRECT HYDRAULIC PUMP. BELT DRIVE SYSTEMS ARE NOT ACCEPTABLE. THE HYDRAULIC FLOW TO DRIVE THE WATER PUMP WILL BE FROM A HYDRAULIC OIL PUMP DRIVEN BY THE TRUCK ENGINE VIA A HEAVY DUTY AIR SHIFT POWER TANK OFF. THE WATER PUMP SHALL OPERATE WITH AN OIL TO WATER RATIO OF 1 TO 1. THE POWER TA~ OFF SHALL ENGAGE THE HYDRAULIC PUMP BUT NOT THE WATER PUMP TO ELIMINATE UNNECES- SARY HIGH PRESSURE BALL VALVE BY-PASS AND WATER PUMP WEAR. THE RATED DESIGN CAPACITY OF THE HIGH PRESSURE WATER PUMP SHALL BE 100 GPM AND 2500 PSI. THIS CAPACITY SHALL INSURE LONG PUMP LIFE. A CERTIFI- CATION BY THE PUMP MANUFACTURER FOR CONTINUOUS DUTY SHALL BE AVAILABLE ON REQUEST. THE HYDRAULIC PUMP AND WATER PUMP SHALL BE SIZED TO ALLOW THE WATER SYSTEM TO OPERATE WITH 60 GPM AT 2000 PSI CONTINUOUS DUTY OPERATION. THE WATER PUMP SHALL CYCLE APPROXIMATELY EVERY 4 1/2 SECONDS. THIS PUMP CYCLE SHALL PROVIDE AN AUTOMATIC "JACK HAMMER" ACTION IN THE HOSE TO ASSIST THE NOZZLE IN BREAKING THROUGH OBSTRUCTIONS. THE WATER PUMP LOCATION SHALL PROVIDE A FLOODED SUCTION INLET TO ELIMINATE POTENTIAL CAVITATION DAMAGE. PLEASE NOTE PUMP LOCATION. OEVIATIClNS IF YES EXPLAIN Engine kill switch provided Flanges welded to tubes 2100 Rotation 150" Reach F.E. Myers Positive displacement triplex pump Pump is split shaft/PTO driven from truck enqine PTO engages water pump 65 gpm @ 2000 psi split shaft/PTO driven l.Wot.~,-.,.._,_.,___h.--- -. ~.." ~.~.....> -'.~,..~~ ._-_. - ----:.;=-.;:.-_.,-,-"~-~--,--_. THE HIGH PRESSURE WATER PUMP WILL BE DESIGNED SO NO DAMAGE WILL OCCUR IF RUN AT NORMAL OPERATING PRESSURE WITHOUT WATER FOR TEN (10) MINUTES. A CERTIFICATION BY THE ORIGINAL WATER PUMP MANUFAC- TURER TO OPERATE IN SUCH A MANNER SHALL BE PRO- VIDED. , THE WATER PUMP WILL BE USED TO PURGE RESiDUAL WATER OUT OF THE WATER SYSTEM BY PUMPING AIR THROUGH ENTIRE WATER SYSTEM. DRAIN PLUGS WILL BE PROVIDED IN THE BOTTOM SECTION OF THE WATER PUMP FOR COMPLETE COLD WEATHER DRAINING. THE WATER PUMP SHALL BE CAPABLE OF MAXIMUM WATER PRESSURE AND FLOW WHI~ACHIEVING MAXIMUM VACUUM PRESSURE. THE WATER PUMP SHALL OPERATE INDEPEN- DENT OF VACUUM SYSTEM. AN OIL TO WATER HEAT EXCHANGER WILL BE PROVIDED IN THE WATER SYSTEM TO COOL ALL HYDRAULIC FLUIDS ON THE UNIT. STATE RPM's OF WATER PUMP. A MONITOR LIGHT SHALL BE PROVIDED TO INDICATE WHEN DESIGNED FLOW OR PRESSURE IS EXCEEDED. WATER PUMP SHALL HAVE CAPABILITIES OF BEING EN- GAGED OR DISENGAGED FROM DRIVING MECHANISM AT ONE FRONT CONTROL PANELBY TURNING ON OR OFF AN ELECTRIC SWITCH THUS PROVIDING ADDED CONTROL AND SAFETY. WATER SUPPLY LINE TO HIGH PRESSURE WATER PUMP WILL INCLUDE A "yo PATTERN, 80 MESH, STAINLESS STEEL STRAINER TOFILTER WATER BEFORE IT ENTERS WATER PUMP, UNIT WILL COME EQUIPPED WITH TWO STRAINERS UPON DELIVERY, FRONT MOUNTED HOSE REEL A HOSE REL ASSEMBLY WILL BE MOUNTED ON AN INDE- PENDENT FRAME WHICH CAN BE REMOVED FROM BRACKETS ATTACHED PERMANENTLY TO MAIN TRUCK FRAME MEMBERS HOSE REEL WILL BE MANUFACTURED OUT OF 1/4" SPUN STEEL FOR ADDED STRUCTURAL STRENGTH. THIS SPUN STEEL WILL REQUIRE NO INTERNAL OR EXTERNAL REIN- FORCEMENTS WHICH COULD DAMAGE RODDER HOSE. HOSE REEL WILL BE CONSTRUCTED TO TIP FORWARD HYDRAULICALLY PROVIDING FULL ACCESS TO THE CHASSIS ENGINE. THE HYDRAULIC TILT POWER SHALL BE PRO- VIDED VIA A HYDRAULIC PUMP AND NOT MANUAL JACK. ALL WATER CONTROL VALVES MUST BE REMOVABLE WITH- OUT DISASSEMBLY OF PLUMBING. HOSE REEL WILL HAVE A MINIMUM CAPACITY OF 800' OF 1" I D RODDER HOSE. HOSE REEL SHALL BE DRIVEN BY A HYDRAULIC MOTOR AND DOUBLE ROLLER CHAIN AND SPROCKETS. THE MOTOR SHALL CONTROL THE REEL SPEED AND FORWARD OR RE- VERSE ROTATION. HOSE REEL WILL HAVE A 1" ROTATING SWIVEL JOINT THAT IS ADJUSTABLE AND HAS REPLACEABLE SEALS ON THE INLET LINE TO PROVIDE FREE ROTATION OF HOSE REEL. DEVIATIONS IF YES EXPLAIN N/A 500 PTO ratio protects against pump overspeed Pump control in cab Hydraulic hose boom or manual jack lowers hose reel ALL OPERATiNG CONTROLS WILL BE LOCATED ON THE HOSE REEL. HANDGUN MANHOLE CLEANING SYSTEM THE HIGH PRESSURE WATER PUMP WILL BE UTILIZED TO SUPPLY 20 GPM AT 600 PSI (RELIEVED TO RRO- TECT OPERATOR) TO HANDGUN SYSTEM. A HANDGUN WILL BE SUPPLIED THAT COMES EQUIPPED WITH 25' OF '/2: WIRE REINFORCED HOSE. THE HANDGUN SHOULD COME EQUIPPED WITH QUICK CONNECT COUPLER. HANDGUN SYSTEM WILL INCLUDE FRONT AND REAR COUP- LERS THAT ALLOW THE OPERATOR TO DELIVER WATER TO AREA SERVED BY PICK-UP HOSE AND TO THE INSIDE OF THE DEBRIS BODY FOR CLEANOUT. THE HANDGUN SHOULD ALLOW FOR CHANGINE OF FLOW PATTERN FROM A FINE MIST TO A STEADY STREAM. ELECTRICAL THE ENTIRE ELECTRICAL SYSTEM SHALL BE VAPOR SEALED TO ELIMINATE MOISTURE DAMAGE TO NEMA 4 (NATIONAL ELECTRICAL MANUF. ASSOC.) STANDARDS. ALL ELECTRICAL CONNECTIONS SHALL REQUIRE NO EX- POSED WIRES OR TERMINALS. ALL LIGHT BULBS SHALL BE SHOCK MOUNTED TO ELI- MINATE BULB FAILURE. ALL WIRING SHALL BE COLOR CODED AND RUN IN SEALED TERMINAL BOXES. HYDRAULIC SYSTEM THE HYDRAULIC RESERVOIR SHALL HAVE A 67 GALLON CAPAC I TY . THE TANK SHALL BE A TOTALLY MODULAR COMPONENT AND EASILY REMOVED FROM ITS STORAGE AREA. THERE SHALL BE TWO SEPARATE HYDRAULIC SYSTEMS ON THE UNIT. ONE SYSEM WILL BE RUN VIA THE CHASSIS ENGINE TO POWER THE WATER PUMP AND THE DUMP CON- TROLS AND HOSE REEL. THE SECOND HYDRAULIC SYSTEM SHALL BE POWERED VIA THE AUXILIARY ENGINE AND PROVIDE POWER FOR THE VACUUM BOOM AND AUXILIARY OPTIONAL EQUIPMENT. HIGH PRESSURE JET HOSE JET HOSE WILL BE SUPPLIED THAT IS '" ID AND HAS OPERATING PRESSURE OF 2.500 PSI AND A BURST PRES- SURE OF 6.250 PSI. 800' WILL BE SUPPLIED WITH UNIT. TWO JET NOZZLES WILL COME FURNISHED WITH THE UNIT. A 15 DEGREE SAND NOZZLE AND A 30 DEGREE SANITARY NOZZLE SHALL BE FURNISHED. THESE NOZZLES SHOULD BOTH BE EQUIPPED WITH TUNGSTEN CARBIDE ORIFICES FOR ADDED LIFE. A FLEXIBLE HOSE GUIDE WILL BE PROVIDED WITH RE- DEVIATIONS IF YES EXPLAIN Sealed terminal box 15 gallon tank Hydraulics are split shaft/ PTO driven STRAINING ROPE, FOR PROTECTION OF RODDER HOSE AND PROVIDE HELP IN LOCATING NOZZLES IN SEWER LINES. FRONT OPERATING STATION AND CONTROLS , OPERATOR STATION WILL BE LOCATED AT THE FRONT OF THE TRUCK AT THE RIGHT (CURB) SIDE OF THE HOSE REEL. CONTROLS AND GAUGES TO INCLUDE: TRUCK ENGINE THROTTLE HIGH PRESSURE WATER PUMP ON-OFF HOSE REEL FORWARD-REVERSE VALVE ADJUSTABLE HOSE REEL SPEED CONTROL OVERSPEED WARNING LIGHT FOR WATER PUMP OIL DAMPENED WATER PRESSURE GAUGE BOOM CONTROLS HANDGUN CONTROL VALVES HOSE REEL TILT CONTROL MOUNTING UNIT WILL BE MOUNTED ON APPROVED TRUCK CHASSIS AT THE FACTORY OF THE BODY MANUFACTURER. fA..!lil TO BE OMAHA OROANGE TO MATCH TRUCK CHASSIS. OPERATOR TRAINING BIDDER MUST FURNISH BODY MANUFACTURER'S MANUALS AT TIME OF DELIVERY. BIDDER MUST SUPPLY TWO (2) DAYS OF TRAINING BY A FACTORY AUTHORIZED REPRESENTATIVE TO INSTRUCT PERSONNEL IN THE OPERATION AND MAINTENANCE OF THE MACHINE. OPTIONS TO BE INCLUDED IN BID PRICE HOSE LEVEL WIND GUIDE WILL BE SUPPLIED TO WIND JET HOSE BACK ONTO REEL. HOSE FOOTAGE COUNTER WILL BE SUPPLIED THAT IN- DICATES HOSE TRAVEL IN SEWER. STROBE LIGHTS WILL BE SUPPLIED ON TAILGATE OF UNIT AND CAB GUARD. 800' CAPACITY HOSE REEL 800- OF 1" SEWER CLEANING HOSE WITH OPERATING PRESSURE OF 2,500 PSI AND BURST PRESSURE OF 6 I 250 PS I DEVIATIONS IF YES EXPLAIN Baii valves for pump control NOt: provided CLA~K ..-- OPTIONAL EQUIPMENT NOT INCLUDED IN BID PRICE HYDRAULIC TELEStOPING BOOM A MINIMUM OF 8' THE BOOM SHALL INCLUDE A TRUE TELESCOPING SUCTION TUBE WHICH WILL EXTEND AND RETRACT WITHOUT AFFECTING THE STEEL ELBOW OR LOWER DEBRIS HOSE VERTICAL POSITION. DEBRIS BODY FLUSH OUT SYSTEM TUNGSTEN CARBID NOZZLES ARE MOUNTED ON WATER MANIFOLD LOCATED IN FRONT SECTiON OF DEBRIS BODY TOAID IN CLEANING OF DEBRIS BODY. HYDRAULIC REAR DOOR LOCKS REAR HYDRAULIC DOOR LOCKS CONSISTING OF NON- EXPOSED CYLINDER MOUNTED INSIDE REAR DOOR. HYD- RAULIC CYLINDER FOR DOOR GRAB SHALL BE INCLUDED. COLD WEATHER WATER RECIRCULATING SYSTEM SYSTEM CIRCULATES WATER THROUGHOUT JET RODDER SYSTEM WHILE STATIONARY OR IN TRANSIT. BUTTERFLY VALVE IN TAILGATE 5" WATER TYPE VALVE LOCATED IN REAR OF DEBRIS BODY TO ALLOW WATER TO DRAIN OFF. HANDLIGHT WITH BUMPER PLUG RUBBER ENCASED 12VDC WITH 25' COILED CORD. #10 STORM NOZZLE WITH EXTENSION HYDRAULIC ROOT CUTTER KIT HYDRAULIC ROOT CUTTER KIT WITH VARIABLE SIZED ROOT CUTTERS. ANTI-FREEZE SYSTEM FOR COLD WEATHER OPERATION ANTI-FREEZE SYSTEM FOR COLD WEATHER OPERATION OF JET RODDER. PRICE ...~^" ... "..- ,,_..~ 6ft valves provided at front and rear of unit, each with 40' drain hoses Cutter with saws and skids 6ft - 12ft Air purge system provided in lieu of anti-freeze injection $r.~~If.I~~TIQ~$ Combination Vacuua and High Velocity Hydraulic Sewer and Catch Basin Cleaner, Truck Hounted 1. G.~~ It is the intent of these specifications to describe the mlnlmum requirements for a combination high velocity hfdraulic sewer cleaner and manhole vacuum system mounted on a truck chassls with a GVW of not less than 44,000 lbs. The system shall be the manufacturer's standard. It shall be equipped with the manufacturer's equipment and accessories which are included as standard in the advertised and published literature for the unit. No such item of equipment or accessories shall be removed or omitted for the reason that it was not specified in the bid. Standard product items may be removed only where it is necessary to install other items in lieu thereof in order to comply with these specifications. The unit, including all necessary equipment, shall be furnished complete and ready for use. All parts not specifically mentioned which are required for a complete unit shall conform in design, strength, quality of material and workmanship to the highest standards of engineering practice. The high pressure hydraulic sewer cleaner shall be designed to use high velocity water jets to remove obstructions, soluble grease, sand and other materials from storm, sanitary and combined sewers; from pipe drains and other conduits. The sewer cleaner shall as a standard be capable of running an 800 foot transmission line. It shall be capable of cleaning pipes of sizes 6" to and including 72" in diameter. It shall have a nozzle pressure, with the machine in operation and water flowing through 400 ft. of 1" I.D. hose, of minimum 1760 psi at 60 gpm and 1520 psi through 800 ft. of 1" I.D. plastic hose with a minimum of 45 hydraulic horsepower at the nozzle. The entire water system shall pe capable of propelling a nozzle up an 8" line at a minimum rate of 200 ft. per minute at a minimum thrust of 105 lbs. for maximum cleaning efficiency. The vacuum unit shall perform a function of withdrawing collected debris from the aforementioned type conduits, either separately or simultaneously. All vacuumed materials shall be deposited into one cylindrical tank. The vacuum system, as a standard, shall be capable of removing material completely submerged in liquid, in a semi-dry or dry state to 100' depths. If necessary, the unit shall be capable of use in all weather conditions including subfreezing temperatures. All operations shall be performed by one operator. All controls for all functions including boom movement, hose reel control and all pump operations shall be mounted at the front of the unit. ;; YES NO 2. T.NgL..~.....P.~~);~:r.f. A. ~~P~~~iYcapacity shall be 1000 usable gallons of water. (Upon deli very of uni t, success'flil bidder shall be pre~ared to verify usable capacity of tank(s) by weIght or volumetric calculation). _...../. B. Construction r:'Tariks'''shiill be 1/4", rotationally molded, polyethylene. 2. Polyethylene shall be weldable. 3. Tanks shall be carbon black and be ultraviolet stabilized. 4. Polyeth~l~ne shall be of a non-flame supporting composltlon. 5. Tank material shall resist melting to 37SoF. 6. Tank shall resist cracking to -41 F/C. 7. Tank shall meet military M-1S1 drop impact test. (To eliminate potential theft or damage, tank material shall have no inherent salvage value.) 8. Tanks shall incorporate anti-surge baffles. 9. Inspection ports shall be provided on top of each tank. C. ~?~~~~~~ shall be saddle mounted on and around both sides of debris tank. 2. Tanks shall be mounted no lower than debris body. 3. Bottom of tanks shall be covered by 1/4" steel to protect against road debris. 4. Tanks shall remain parallel with the ground during the debris dump/ejection cycle. 5. Bottom of tanks must remain a minimum of 36" above ground level when empty. 6. If 36" clearance is not maintained, tanks shall be double walled to protect against puncturing. 7. Outer portion of double wall shall be 10 ga. mild steel, minimum. --- 0100--."'.... ~' --- ~ ...-/ ~ ............ ............- ............./ /. .., ........// ..,// ,./ ..- ---- .....-/ D. Fill System r:TarikfiIling shall be from the curb side of the unit. 2. A fill system overflow drain shall be provided. 3. A 4" air gap shall be provided between fill pipe and tank fill opening. (Fill system filters not meeting all public health standards shall not be acceptable.) E. I~D:~itt~~D:~rom tank to high pressure pump suction line shall be installed as per pump manufacturer's s~ecifications. 2. PIping shall be installed so as to allow high pressure pump to remain flooded at all times, thus eliminating pump cavitation. 3. Piping shall allow for a minimum 12 psi suction head at the intake side of the high pressure pump. 4. A certified letter from the pump manufacturer, confirming items 1, 2 and 3 above, shall accompany the bid. 5. Tank piping shall include a shutoff valve and a hand removable "Y" strainer, ahead of the high pressure pump. F. I~D:~a~kr:.~~~'H have a lifetime no rust through warranty. 2. Tank shall have a 10 year no cracking warranty. ../ / ~ -"" ~/ ~.....// / ./ -:::::::' ,- YES NO 3 .r.lfflr.,Gt,PR~~l>.tJJ~'~m.R~G.m:.~'J:'Q~ To ensure optimum cleaning efficiency ~nd maximum retrieval of flushed material to the working manhole/catch basin the pump shall be of the continuous flow/pressure type. Systems employing intermittent flow/pressure type pumps which may allow for skipped sections in a sewer line and cause undue stress and wear on the hose reel shall not be acceptable. A. I:P~ositive displacement heavy duty single acting triplex plunger pump. 2. Systems employing single piston pumps shall provide a nitrogen filled bladder/accumulator that allows for continuous flow and pressure through the pump. .../ B. Performance L Miriimumcapaci ty shall be 65 GPM at 2000 PSI. 2. At full flow and pressure, crankshaft speed shall not exceed 500 RPM. .....-' C. Construction LShalririClude an enclosed oil bath crankcase. 2. Shall include ductile iron crossheads with non- floating hardened steel piston pins. 3. Shall include bronze piston pin bushings. 4. Shall include replaceable steel backed babbitt connecting link bearings. 5. Shall include hardened forged steel crankshaft. 6. Shall include hardened helical gears. 7. Shall include heavy duty tapered type roller bearings on the crankshaft and pinion shaft. 8. Valve chamber shall be equipped with "0" ring sealed access covers permitting easy removal for servicing the valves and piston packing. 9. Cylinders shall be thermal shockproof, with ceramic coated steel. 10. V-ring packing shall be Buna-N, reinforced with cotton fabric. 11. V-ring packing shall be easily accessible without removing the valve manifold. 12. Valve assemblies shall be stainless steel center post type with Delrin valve. 13. Pump cylinder body and gear case shall be foundry cast. .../ ~/ ....... ....... / ~ ../ ~ ~ .-/ /' ~ D. r?~~~i~~eclude damage during travel or contamination while dumping/ejecting debris and for ease of maintenance, pump shall be mounted above truck frame forward of debris tank. /" E. Regul~J()~ 1. ~~j~s~~;i~ ~~o~i ~66~20~6hp~I~J;~!l,!l~J;~n~~g~1~~9J; 2. An adjustable set screw will be provided for reducing pressure independent of engine RPM. 3. Regulator sh~ll be piped to allow bypass water to return directly to the tank. (Systems employing pressure reli~fvalves which do not allow for pump pressure adjustment~nd~hich dump relieved pressure/water directly on to the ground shall not be acceptable.) ./" .- 'q,:$ NO 4 . p',:J::p..:J:::N.:~ A. ~~g!l!:~~i~~~~~~~j~ct to high pressure shall be extra strong 2. Fittings shall be forged steel. B. Suction and Low Pressure Lines l'~nmShalrmbe"st'iiridiirdweightn"i)ipe . 2. Fittings shall be malleable. 3. Brass strainer with 1/16" diameter holes shall be installed in the suction line. 4. Brass strainer shall be easily accessible for cleaning and-shall not require tools to remove. C. f~~i~ig~i~~~gR~R~fii~:!iri~talled to drain by ~ravity or through suitable openings when purged by alr pressure. 2. Drain openings shall be equipped with plugs or drain cocks. 3. Air purge valve for blowdown shall be provided. 4. Piping and valves for recirculation of water through entire s~stem for winter operation. 5. Swivel fltting and controls for winter recirculation located at operators station. 6. While recirculating, unit shall travel up to 55 MPH without damaging water pump or drive systems. 5 . JIO~~""R~~J,. A. Reel Construction Lutreernshiilr'bennconstructed of 1/4" steel. 2. Wall drum to be at least 48" in diameter. 3. Reel heads shall be 1/4" thick with rolled rims and 2" radial expansion ribs for reinforcement and load distribution. 4. Internal access to swivel fitting for hose replacement shall be possible without removal of any cover or panel. 5. Swivel shall be easily accessible for inspection and maintenance. 6. Reel flanges shall be designed to prevent hose damage from contact during all working conditions. 7. Reel shall have a capacity of 800' of 1" high pressure hose and shall be of the narrow, self-winding type. B. R.~~ln,:t19.~~!J~g Reel shall be mounted for optimum operator safety and proper weight distribution. .....- ./' ..-/ /' --' /' ,,/ ~ ,/ ~.-/ ,,/ .-/ ~ ./ / ,,/ ../ 1. Reel shall be mounted in front of truck cab. ~ 2. Mounting shall be on an independent frame. -:;::::" 3. Frame shall be removable from brackets which are permanently attached to truck frame. ,/' 4. Reel shall be supported by 2 heavy-duty, self -aligning flange bearings. ../ 5. Flange bearings shall be bolted. ../ 6. Reel shall pivot so as to operate on both sides of unit. --- 7. Reel frame shall be capable of pivoting down to allow for truck cab tilting. ../' 8. Reel shall incorporate a safety shield, on both sides, to protect the operator from hose bursts. ./" n:.~ NO 6 .RgLmnP.R.I!J._..~Y.~'tgJ 1. The hydraulic system for powering the hose reel shall consist of a hydraulic pump driven by the same power source as the water and vacuum pumps. 2. Hydraulic pump shall have a capacity of at least 7 GPM at 2000 PSI. 3. Oil tank shall have a minimum capacity of 15 gallons. 4. Oil filter shall be of the in-line spin on type and have a replaceable element. S. The reel shall be coupled to a low speed, high torque hydraulic wheel motor. 6. Reel drive shall be equipped with a dual hydraulic shock relief valve to provide soft touch control and reel protection. 7. Reel direction shall be controlled be a reel control valve. 8. Reel speed shall be controlled by a separate hydraulic speed control valve. -' .../ --- ../ ../ ........ -' .-/ 7.II.Q~~ A. Construction r.~.mReiriJoiced plastic with urethane sheath and dacron reinforcing fiber. 2. Hose shall have an inside diameter of 1". 3. Hose shall be fitted with swaged on connector for attachment to the hose reel. B. Performance r~"Miriimumnnrated operating pressure shall be 2500 PSI. 2. Minimum rated burst pressure shall be 6250 PSI. 3. Minimum bend radius shall be 6". 4. Unit to be equipped with 800 feet of 1" sewer cleaning hose. .---- /' -- --/ ~ ~ ,./ 8. ~P.....~Jffln..J:'L~_n~.Y..~1~ 1. Unit shall be provided with auxiliary piping for a hand gun system. 2. System pressure and water flow source shall be from the high pressure pump. 3. Pressure should be adjustable from 0-2000 PSI. 4. Hand gun system shall include: a. 2000 PSI hand gun. b. 18" gun barrel/extension. c. 3S' x 1/2" hose with quick disconnects. d. Hand gun nozzle. S. One each quick disconnect shall be located at the front and side of the unit. ../' -~ ~ / --- ~ ../ 9. P.~~~I~n_.':l.'~~ A. i:PTi~~Yshal1 have a mlnlmum usable capacity of 9 cubic yards or 1800 liquid gallons. 2. Tank shall include a debris level gauge mounted at the top front of the tank. ).'~-~pill9" ~l.dll hI! ~I o. ided to allew tac aeBris taRk to 3er~e 83 additieftal yater steraie fer ~ig~ pr~iiure fhsaiRg. 4. Total yater eapaeity saa11 ~e 2200 galloRi. s. Intel. ~mml;;ding- Q'f t!6nk~, shall Be aeeemplisaelil by the e~eBiftg of aBly ORe 7al~e. (S13tellls r~qt1iring the ccnnecting or discoRRcetiRlJ of Roses af entry int~ the dehris eedy shall net he aeeeptas1c.) ~ ~ YES NO B. Construction LTatik-..snal1 be cylindrically shaped for strength and for corrosion resistance. 2. Tank shall be constructed of 1/4" mild steel plate. 3. Tank shall be coated with a rust inhibiting primer. 4. Tank shall include only a single weld (at top of tank). 5. Tank shall be rated to 360" of water vacuum. 6. Tank shall be rated to 12 psi internal pressure. 7. To ensure a low center of gravity, the tank top shall not exceed 11' from ground level. C. i~!B~~~I-s tank shall incorporate a full diameter, full circumference rear door. 2. Rear door shall open and close by means of a separate hydraulic cylinder. 3. Rear door shall latch hydraulically by a single cylinder. 4. Rear door latches shall be mechanically linked to the cylinder. 5. Latches shall be attached to the tailgate to avoid contact with debris. 6. Rear door shall be liquid tight by means of a se1f- compensating neoprene seal. 7. Seal shall be on the rear door. 8. For operator safety, a prop shall be provided to drop into place whenever the rear door is opened. D. ~~PB~~i~~m.~~~~f~~i~~~~ be accomplished without elevation of the tank or without the tank breaking contact with the vacuum pump. 2. A full diameter, full circumference ejector plate shall discharge debris. 3. Ejector plate shall have elastomer wi~ers to clean the bottom, sides and top of tank while dlscharging debris. 4. Ejector plate shall be powered by a two stage, telescoping hydraulic cylinder. 5. Ejector plate shall also function as an internal baffle to prevent surging during travel and to prevent debris from entering the front drain. 6. An internal, high ~ressure flush system shall be provided to assist debris dlscharge. 7. Flush system shall include 1" piping, 8 spray jets and be connected to the sewer cleaning pump. 8. Discharge of debris shall not require operator to stand behind debris tank while tank is full. 9. All controls for latches, rear door, ejector plate and flushing system shall be located on the driver's side of the unit, forward of the debris tank. E . T.~~K...P..r~.~~!!l. For maximum discharge of excess water back to the manhole, basin, or other designated area, the debris tank shall include a drain system. /" "./ ./ , ./ ./ .-/ ../ ~ ;/ ./ / ./ /' /" ./ ./ ./ ./ ./ / ...-/ / 1. Tank shall include a 6" drain mounted on the rear door. 2. Tank shall include a 6" drain mounted on the front bottom of the tank. 3. Front drain shall be fed by excess water ahead of the ejector plate or by a system connected to the rear door/tailgate standpipe. 4. Both drains shall be equipped with butterfly valves and locking levers. 5. Both valves shall be equipped with 6" x 40' drain hoses. 6. Both drain hoses shall be attached to valves by quick clamps. .../" ./ ~ -- ~ ,- n:.~ :t.f.Q 7. Both drains shall be capable of being pneumatically backflushed. _/ F. Cleanout Ports r~HTarik..shan-be equipped with 2 cleanout ports for access with a hand spray gun. 2. Cleanout ports shall be located at the front bottom corners of each side. 3. Ports shall be accessible to the operator from ground level and not require the use of ladder. G. ~~~~~gfis tank shall be warranted for 10 years. ~/' /' /' .-/ 10. V~~~.._.~I~T.:PIV~~~.....Pmw The vacuum system shall be capable of full pickup suction when tube is completely submerged in liquids, in semi-dry sludge or in dry material. A. r:r~~~J!!~~Eiju~t~~~~~~--;.h~;:T~B;.t~i~able of air flows from 0 to 8000 CFK. 2. Blower shall be capable of developing from 0" to 217" of water vacuum. 3. The blower drive system shall be sized to allow the vacuum system to operate a ~J.I.:l..~.J:Il.~I:lL9.L}~~.~.__~:r~ at 0" vacuum. 4. Pump shall require a maximum of 16 BHP in the 0" vacuum condition. 5. The blower drive system shall be sized to allow the vac~um blower to operat~ at a. J:Il.~n..~.!!!~I!..:..Q.t._.?~_~9...SI~.....~t i~1~rri~-:.!-~.t~..I.:....._!.~_c::.~~IIl., slmulatlng maXImum matena 6. Pum~ shall re~uire a maximum ot 107 BHP in the maXImum materIal loading condition. 7. Usin~ pure vacuum, the pump shall achieve a water loadIng rate of 605 GPM with an 8" suction line, 30' in length. 8. Using air conveyance, the pump shall achieve a water loading rate of 126 GPM with an 8" suction line, 150' in length. 9. Pump shall be capable of vacuuming sludge from below the liquid level at depths up to 100' below ground level. 10. Vacuum system shall be equipped with 2, externally mounted, vacuum relief valves. 11. Relief valves shall introduce outside air to the vacuum pump whenever maximum vacuum is...eXceeded. 12. Design and operation of relief valves shall prevent transmission overload during normal operation and eliminate "freewheeling" of the vacuum pump. 13. Systems which create vacuum by means of 38" "fan" type ~lowers shall provide a minimum of at.!c:>._H~t..~g_~. centrIfugal compressor. 14. Systems which create vacuum by means of 27" "fan" type blowers shall provide a minimum of a .t.h.r..~~_..~t.~g:~ centrifugal compressor. B. l;IlI~u~~~~~ilit~~~of the rotary positive displacement t~pe. 2. Pump shall em~loy two figure eight impellers, rotatIng in opposite dIrections. 3. Impellers shall be mounted on parallel shafts within an elongated cylindrical housing. 4. Impellers shall move entrapped air around the housing to an outlet port. --- -. ...::;;::... .-/ ,/ // .-/ ./ .-./ ~/ _// ./ ./ v V'..' ./ Y.J;.~ NO 5. To eliminate moisture in housing, air flow through the pump shall be vertical. . .-/ 6. Impeller lobes and shafts shall be super hardened and be of one piece construction. ./' 7. For safe hlgh speed operation and low noise levels, gears shall be ground an~hardened alloy steel. ./ 8. For ease of maintenance, earing shall be of the large, - anti-friction, spherical type. ./ 9. Vacuum pump shall not require daily lubrication. ,-<,. c. r~ID~u~~~~*~~~ be mounted on a plenum box or dropout chamber. 2. Box/chamber shall be equipped with a sump relief valve to automatically drain any moisture within the pump. D. r~IDioh:@~~~ii@~ dependent, positive protection of the vacuum pump shall be provided. 2. A 12", stainless steel, internal float ball (debris tank mounted) shall be provided for primary pump protection. 3. A cleanable and reusable cylindrical air filter shall be provided for secondary pump protection. 4. Filter shall be of stainless steel construction. S. Filter shall be externally installed, between the debris tank and vacuum pump. 6. Filter holes shall be sized to provide maximum efficiency and pump protection. {Filter/screen systems which require entry into the debris tank for cleaning shall not be acceptable.} / ..-/ ./ ./ /. ./' 11. y.~~~.J~Q~.';...M!JtJ~Q9.~ A. ~?~R~~~gshall be top of debris tank mounted so as to provide a 4So dropoff of material into tank. 2. A boom rest for unit transport shall be provided. 3. Boom rest support shall be of fabricated steel and mounted directly to subframe. 4. To reduce metal fatigue, boom shall remain stationary during debris dump/ejection cycle. 5. Boom shall lock/store at right front bumper of truck during unit travel. 6. Vacuum hose shall be a heavy duty, fabric reinforced, flexible type with only one metal length/elbow above the vacuum tube extensions. 7. Vacuum hose shall be connected to boom cannon with quick disconnect for maximum hose life and use. B. ~?9.~o~~~~~ii~~rotate hydraulically 2100. 2. Boom shall lock in any position across the 2100 plane. 3. Rotation shall be through an hydraulic {non-chain}, worm gear drive. 4. Boom shall have a minimum vertical lift of 9'. 5. Boom shall have, as standard, a reach of 12-1/2 ' minimum from the center line of the unit. 6. Boom end shall have a 1000 lb. lift capacity with and without boom extensions when fully extended. .................. 7. Boom shall be controlled from a removable pendant station/joystick controller. 8. Pendant station/joystick controls shall include: a. Hydraulic up b. Hydraulic down c. Boom rotation and rotation lock d. Extendable/telescoping control / ;:::/ / ./ _/' // / ./ 0/ -:::;- ..-/ -:::::= ../" ..-/ ~ .~ ..-./ ~ --::::::' -:7 12. lJ~TJ:R.L. Jrl.l>.M~I~m.~._Y.~~~..m~~...P.Rln: The water and hydraulic pump drives shall operate through a split shaft/power diverter gear box powered by the truck/chassis engine. The vacuum pump shall be driven by an auxiliary engine, thus allowing the unit to travel and vacuum simultaneously. Dr i ve s ys t em conf i gur a ti on!:lh~tl.......!l.9.tp9.!:l~...P9..t.~.!l.ti."~)'..mU.I.:~. ..h~..:l:..c:lr4.;;.!.. A . ~~tS~ltfRi~~.~~1~har~mEe$.~~~'fT'~~~'~~~X~?m..P.I.:.~.y._~ 2. Split shaft shall be mechanically engaged. 3. Split shaft shall have a spring loaded ball detent manual over-the-road lock. 4. Split shaft shall have a minimum of 3 8-bolt PTO openings. 5. Split shaft shall supply power to an air shifted 8-bolt PTO. 6. The water pump shall be driven from the air shifted PTO by a double width, heavy duty cog belt. 7. Belt tension adjusters shall be provided. 9. Jackshafts/drivelines shall be supported by 2 pillow block bearings. 10. Hydraulic pump shall be connected to and driven by a mechanically shifted PTO from the split shaft. B. Truck Chassis r:m1'o"..comply.with federal and state weight laws so as not to overload axles and for operator safety, the unit shall be mounted on a tandem axle truck. 2. Minimum GVWR shall be 44,000 Ibs. 3. Tiijck-jhall be diesel engine driven. 4. Minimum horsepower rating shall be 210. 5. Truck shall have air brakes. 6. Truck shall have vertical muffler and exhaust. 7. If automatic transmission is specified, a high range lockup shall be provided. 8. Engine shall have a variable speed governor. C. r~~~~~.._~VP.~.!:lg~!l.qat-~~r~~~r~IT~~ion 2. 1 - 7' x 8" aluminum suction 3. 1 - 3' x 8" aluminum suction 4. 4 - suction tube lock rin~s. 5. 4 - suction tube gaskets. tubes. tubes. tubes. YES NO .../ -:;:::::' ./ --::::; -::;7 ./' -:;:::::' and ./ ..-/ ..-/ ../ ~ ./' ".../ C. r~~~tt~pP~~~I~r~~~driven by an auxiliary diesel engine. 2. Engine shall be a minimum six (6) cylinder, naturally aspirated. 3. Engine shall be a heavy duty, industrial type with a minimum of 359 C.l.D. 4. Engine shall have a minimum of 121 HP at 2500 RPM. 5. Engine shall be watercooled. 6. Engine shall be equipped with an overcenter clutch. 7. Vacuum pump shall be driven by a heavy duty, double width cog belt through the auxiliary engine/clutch drive system. ("V" belt or unforgiving gear drives shall not be acceptable.) /' --:;:T ./ ",/ - -- - ~ ----~ .---/ ./ ./ ./ -' ./ n:..~ ~Q D. t-~~B.!.~8It-~~g,~~iT~~~.~.~~~~.~~.~ith 78 amp alternator. 2. 975 CCA battery. 3. starter with key lock starting switch. 4. Positive locking vernier type throttle. 5. Water temperature guage. 6. Oil pressure guage. 7. Voltmeter. 8. Tachometer/hourmeter. 9. Heavy duty air cleaner. 10. Industrial muffler. ../ ../ -,. -,/ ./ ./ - 7'" 13. ~Q~RQ~~l__q~y'q":~.LI~.~.T.~JJ.l.OOIT.~ A. Location r:mmSprn shaft/power diverter controller and water hydraulic pump PTO controls shall be located in the truck cab. 2. Auxiliary engine controls shall be located at the curbside of the unit, behind the truck cab. 3. External operator control panel shall be mounted at front of truck cab. 4. Control panel shall pivot across front of unit to allow controls and gauges to be visible from all operating points. B .I..~~.~Rr.8~f~.~.'-~~~~~~ld, for truck engine. 2. A 0-100 psi water level gauge. 3. A heavy duty, 1-1/4" ball valve for sewer pump water pressure. 4. A heavy duty, 1-1/4" ball valve for sewer pump flow. 5. A 0-3000 ~si gauge to monitor sewer pump pressure. 6. A quick dlsconnect fitting for hand gun system. 7. Controls for winter recirculation. 8. A control valve for direction of sewer cleaning hose reel. 9. An hydraulic controller for speed of sewer cleaning hose reel. 10. A button pendant station for raising, lowering and locking hose boom. 11. A 35', plug in control cord for button pendant. 12. A plug in connector for button pendant cord. (Any optional controls, ~auges or instruments shall be placed or mounted with slmplicity and ease of operation as a standard.) .../ ../. ../ / /' -::;::::> ..? ~ -/ ~. ./ ---- 14. UNIT MOUNTING .................--_...~..._.- ........................... 1. A heavy duty subframe shall be mounted to the truck chassis. 2. Unit shall be mounted on a 3 point suspension, by means of flexible attaching angles, to the heavy duty subframe. . 3. Unit shall be attached to subframe with bolts and springs which shall allow flexing without damage to the water or debris tanks. ...-/ /" .,/ n:.~ ~Q 15.PAIKT..I!iG A. i~~i~f~f~9.gainting, all metal on the unit shall be and etched with a phosphoric material to ensure permanent bond of the primer and paint. cleaned .........-. B. Color r:'''''The entire exterior shall be painted Omaha Orange. -- 16. If.Q:r:,~';,...~m~ 1. Maximum sound readings, in the combination mode, shall be 90 db (A) at 10 feet. 2. Maximum sound readings, in the combination mode, shall be 80 db (A) at 50 feet. 3. Unit shall be supplied with an exhaust silencer as standard equipment. ./ 17. .A.~~J:;~.~QR.u;~ A. Nozzles r:"'One"'150 radial nozzle. 2. One 350 radial nozzle. 3. One nozzle extension, internally threaded, for hose fitting and extended thread nozzle. B. r~g~fi~~.c.c. lighting, as required, shall be provided. 2. All clearance lights shall be recessed. 3. All clearance lights shall be waterproof. c. Miscellaneous L.One......lll'iger tail" style hose guide. 2. One set of mudf1aps mounted behind rear tires. 3. Backup alarm. 4. One set of operator's manuals, instructions and parts lists. 5. One 25' x 2-1/2" water tank fill hose. 6. One sewer flushing hose wiper. 7. One storage box for tools and accessories. 8. Three tube storage racks mounted on tailgate. ../ -' / ./"'" -:;:::",,' -.::::""' -~ .-/ -"",<c' _// '- ----.,..-- w/ YES NO C. Vacuum Tubes and Accessories r:H2"~"-'5T"x81T"""aluminumH-'suc t ion tubes. 2. 1 - 7' x 8" aluminum suction tube. 3. 1 - 3' x 8" aluminum suction tube. 4. 4 - suction tube lock rings. 5. 4 - suction tube gaskets. 12 .WA'f~R.I..Y^G.~....MfP..Jm>'Mm..:I.:.~_....~~_..P~:I.:P; l3,d #-<.. For maximum fuel and maintenance savings and low noise levels, the pump drives shall operate through a split shaft/power diverter gear box. The gear box shall be powered by the truck/chassis engine. Auxiliary engines shall not be required. Dr i ve sys t em conf i gur a t i on~h.~:J,:J,._~g1...PQ~.e.H"hPQte..n.U~JHhJ~Xe.'h..h~~~:rg~.~ A. f~+~~lr~~;~~~tQs~~tie.be American made. 2. Split shaft shall be mechanically engaged. 3. Split shaft shall have a spring loaded ball detent and manual over-the-road lock. 4. Split shaft shall have a minimum of 3 8-bolt PTO openings. 5. Split shaft shall supply power to the air shifted 8-bolt PTO 's. 6. The water pump shall be driven from an air shifted PTO by a double width, heavy duty cog belt. 7. Vacuum pump shall be driven from an air shifted PTO by a double width, heavy duty cog belt. 8. Belt tension adjusters shall be provided. 9. Jackshafts/drivelines shall be supported by 2 each pillow block bearings. 10. Hydraulic pump shall be connected to and driven by a mechanically shifted PTO. B. Truck Chassis I:T,)"comply"with federal and state weight laws so as not to overload axles and for operator safety, the unit shall be mounted on a tandem axle truck. 2. Minimum GVWR shall be 44,000 lbs. 3. Truck shall be diesel engine driven. 4. Minimum horsepower rating shall be 215. 5. Truck shall have air brakes. 6. Truck shall have vertical muffler and exhaust. 7. If automatic transmission is specified, a high ran~e lockup shall be provided. 8. Englne shall have a variable speed governor. ADDITIONAL ACCESSORIES TO BE SUPPLIED 1. Serrated Catch Basin Nozzle - For use in hard packed catch basins or underwater applications. Also used in a saw-type manner to break up material. 2. Air Purging System - Self-contained system for cold weather operations. Enables residual water to be removed from sewer hose and plumbing without auxiliary compressed air supply. 3. Handgun Line Regulated to 800 PSI 4. Blockbuster Valve - Provided "Jackhammer" cleaning action. 5. Hose Counter - Indicates distance nozzle has traveled into the 'sewer line; for readings in feet. 6. Reel Drive, Double Chain 7. Telescoping Boom - Hydraulically adjusts boom length. Eight foot travel. 8. Boom Transport Cradle - For boom support. 9. Sand Nozzle - A 150 nozzle for use in sanitary and storm sewers where there is a heavy accumulation of sand or gravel; includes eight (8) rear-propelling jets and one (1) forward penetrating jet. Lightweight cast aluminum with replaceable stainless steel jet inserts. 10. Heavy Duty Root Cutter - The jet root cutter motor will be capable of developing 800 RPM and 300 inch pounds torque. The motor will be a relatively simple mechanism utilizing a unique hyraulic power. It will have only three moving parts: the commutator valve, the drive and the gerotor star. The root cutter will be complete with a skid assembly which will provide protection to the external parts of the root cutter and will also align the root cutter properly in the sewer pipe. The skid assembly will be securely fastened to the motor and easily removed for maintenance. The water supplied from the jet hose will be properly used so the root cutter thrust up the pipe and the RPM and torque are properly utilized for maximum cleaning efficiency. The root cutter shall be furnished with one each root cutter saw for 6" - 12" pipe. Each saw will be of the spiral tapered design with replaceable hubs. 11. Engine Kill Switch - An emergency shut down switch located on the control panel to shut down the truck engine. 12. Safety Shutdown for Auxiliary Engine - High temp., low oil pressure. -2- Additional Accessories to be Supplied 13. Strobe Light - Amber lens, 7" diameter x 7.3" high. Strobe has 20 jewel power. Installed on top of cab. Installed on tailgate. 14. Hand Light - Hand-held spotlight with quick-disconnect plug at operator's station. For front mount reel with 25' cord. 15. Water Pump Drain Valves - Three valves provided. 16. -IIY" Strainer - 1 extra provided. 17. Hose Reel Level Wind NAVISTAR/INTER~ATIONAL CAB/CHASSIS MODEL 2554 standard equipment on the 2554 6X4 with a selected .234 inch wheelbase, 51 inch afterframe, and 168 inch cab to axle length. The rear axle will be a single speed with a ~ear ratio of 6.14. The color of the truck will be ORANGE. . SF25540 2554 6X4 FRAMES TOW HOOK, FRONT Front, Frame Mounted. FRAME RAILS Heat Treated Alloy steel (110,000 PSI Yield) 10.125 x 3.50 x 0.312 199 thru 228 WB with 92 Maximum AF for Truck Applications FRAME REINFORCEMENT Outer C ; Heat Treated Alloy Steel (110,000 PSI Yield) 10.812 x 3.812 x .312 199 thru 228 WB with 92 Maximum AF for Truck Applications BUMPER, FRONT Steel, Swept Back FRONT AXLES AXLE, FRONT, I-BEAM TYPE 18,000-lb Capacity (Rockwell FL-941) INCLS: Code 05PTA Dual Power Steering (Sheppard M-90/M-80) Code 04189 16.5"x6" Carn-Type Air Brakes with 20 Sq~ In. Cham bers 18,OOO-lb MultiLeaf Springs 21" Steering Wheel SPRINGS SHOCK ABSORBERS, FRONT BRAKES BRAKE SYSTEM, AIR Dual System for Straight Truck Applications, less AntiLock BRAKES, REAR, AIR CAM 16.5 x 7 with 30 SqIn MGM Spring Actuated Parking Brake Chambers ALCOHOL VAPORIZER Evaporator Type BRAKES (Continued) DRAIN VALVE, AUTOMATIC with Heater, (Bendix DV-2) Located at Air Tank AIR COMPRES~OR 13.2 CFM (Bendix Tu-Flo 550) EXHAUST SYSTEMS EXHAUST SYSTEM Single, Horizontal Muffler and Vertical Tail Pipe, Aluminized Steel Includes Guard, Cab Mounted Right Side .. ELECTRICAL SYSTEMS ELECTRICAL SYSTEM 12-Volt, Standard Equipment CIGAR LIGHTER with Ashtray Light HORN, ELECTRIC HORN, AIR Chrome; with Single Pedestal Mounting (Grover) CIRCUIT BREAKERS Auto-Reset (Main Panel) SAE Type II Replaces All Fuses Except Instrument Cluster Feed BACK-UP ALARM Electric 102 DBA (preco 250 Bac-A-Larm) INDICATOR, LOW OIL PRESSURE / HIGH WATER TEMPERATURE: Light & Buzzer ALTERNATOR 12-Volt 115 Amp. Capacity (Deleo 21-SI) BATTERY SYSTEM Maintenance-Free (2) 12-Volt 1850CCA Total (Fleetrite) RADIO AM-FM, Stereo: With Electronic Tuning and Clock, Includes Multiple Dual Cone Speakers (panasonic CR-301) INCLS: 2 Speakers FRONT END FRONT END Tilting, Fiberglass, with Service Access Hatches. RADIATOR STONE GUARD Bright Finish SPEEDOMETER, TOOLS, MISC PAINT TYPE Base Coat/Clear Coat, 1-2 Tone CLUTCH CLUTCH Two-Plate, Stamped Angle Spring; Ceramic, 14 Diameter, 8-Spring Free Travel Damper, Self Adjust, with Mechanical Pull Type Control (Spicer SAS1402) . . ENGINES THROTTLE, HAND CONTROL Vernier, Locking Type PTO EFFECTS, ENGINE FRONT Less PTO Unit, Includes Adapter Pla~e on Engine. Front Mounted BLOCK HEATER, ENGINE 120 Volt/1250 Watt (Phillips) INCLS: Receptacle Mounted in Fender Extension Filler Panel (Left Si de) ENGINE, DIESEL 49 State 270 HP at 2400 RPM, 800 lb-ft Torque @ 1600 RPM (International DTA-466) INCLS: Code 12TSG (Schwitzer DD-26) Fan Drive FAN DRIVE Viscous (Schwitzer DD-26) TRANSMISSION TRANSMISSION 10-Speed Manual, with Double-Lo and With Air Shift (Fuller RT-7608LL) INCLS: Torque Limiting Clutch Brake REAR AXLE, SUSPENSIONS AXLE, REAR, TANDEM Single Reduction, 40,000-lb Capacity, With 200 Wheel Ends (Spicer J400-S) INCLS: Power Divider Lock DIFFERENTIAL, LOCKING No-Spin: for Spicer and International Axles (Detroit Locker) SUSPENSION, REAR, TANDEM Walking Beam Type 52 Axle Spacing: 40,000-lb Capacity (Hendrickson RT-400) INCLS: Rubber Center Bushing and Rubber End Bushing FUEL TANKS FUEL TANK Steel, 63 U.S. Gal., 238 L With Center Step. (Lt, U/C) STEP, FUEL TANK, LT, UNDER CABSpecial, Mounted on Fuel Tank. CABS, COWLS, BODIES CAB Conventional, Steel WINDOW Tinted Glass: All Windows MIRRORS Rectangular, West-Coast Type, 16 x 7 Size with 102 Wide Spacing, Painted Head and Painted Steel Brackets. GAUGE CLUSTER English with English Electronic Speedometer and Tachometer for Air Brake Chassis. .. CABS, COWLS, BODIES (Continued) HOURMETER Electronic; Mounted in Cluster SEAT, FRONT BENCH Full Width; Beige Embossed Vinyl, (International) MIRROR, CONVEX Stainless Steel, 8 Diameter, Mounted Below Primary Mirrors. CAB INTERIOR TRIM Fleet WHEELS MISC OPTIONS WHEEL SEALS, FRONT Oil-Lubricated Wheel Bearings (In te.rna tional) PAINT CHART ENTRY PAINT SCHEMATIC Single Color, Design 100 Omaha Orange TIRES R 8 1100X20-G 479 CUSTOM XTRA GRIP HI-MILER (GOODYEAR F 2 16.5-22.5-H 464 CUSTOM HI-MILER SUPER SINGLE (GOODYEAR) WHEELS WHEELS, FRONT CAST; 22.5 6-Spoke, Painted Steel 12.25 DC Rims WHEELS, REAR DUAL CAST; 20 6-Spoke, Painted Steel 8.00, 5-Degree, 3-Piece Rims ZIEBART RUSTPROOFING FIRE EXTINGUISHER & FLARE KIT ~ ~ .~ .~ PRINCIPLES OF OPERATION CAMEL SEWER & CATCH BASIN CLEANERS \ The "Camel" was designed as a combination vacuum and high pressure sewer cleaning machine to be used for cleaning sewers and catch basins and to do miscellaneous cleaning or transferring operations as needed. The vacuum system utilizes a positive displacement (PO) "Roots" type vacuum pump as its source. The following illustration explains the air flow through the "Camel." The material is picked up at the end of the suction line and pneumatically conveyed through the intake tubes to the body. Here, due to a tremendous reduction in air velocity, the material falls out of the air stream and settles at the bottom of the body. The airflow continues through a perforated metal screen at the front of the body and then into the vacuum chamber. The air then passes through the vacuum pump and is exhausted to the 'atmosphere through a silencer. ) The machine is primarily a "wet" machine which means material being vacuumed up must be moist (no dust or dry particles). Dry material must be wetted with the handgun or other water source, such as the optional wet ring before being vacuumed up. The material need only to be moist to limit carryover to the vacuum pump. Only powdery dry material need be wetted. The PD vacuum system allows operation in three different vacuum modes. The first is air conveyance where the intake tube is positioned slightly above the material to be picked up and the velocity of air rushing into the tube captures the material and conveys it through the intake tube. Virtually any material (liquid, slurry or dry) can be conveyed at distances up to 500 feet. The second conveying method is pure vacuum. This is utilized on liquids only where the end of the intake tube is completely submersed. Liquid is lifted as a solid column within the intake tube to a maximum height of 200" (Model 200) or 300" (Model 300) and deposited within the body. Loading rates are extremely fast (up to 1000 GPM). The maximum lift height is measured from the liquid surface to the top of the intake hose. The third means of conveying is a combination of air conveyance and pure vacuum. In this mode, the optional fluidizing nozzle is utilized. This means is utilized where material under liquid must be removed without first removing all the liquid. The vacuum tubing network is set up with the fluidizing nozzle anywhere from just above to 6 feet above the liquid surface. The vacuum system is then operated as normal. Air is drawn through the fluidizing nozzle holes where a venturi effect is generated. The liquid is lifted by pure vacuum to the fluidizing nozzle where the air captures it and air conveys it to the body. Sludge under liquid can be removed at depths to 100 feet which makes the PO system totally revolutionary. Page 2 ) PRINCIPLES OF OPERATION CAMEL SEWER & CATCH BASIN CLEANER \ (Continued) ) The high pressure water system employs a positive displacement triplex piston pump which supplies water to a nozzle which propels itself through a sewer lateral. Upon retrieving the nozzle under water pressure, accumulated material in the lateral is blasted loose and backflushed to the manhole where it is vacuumed up. The productivity of this system can be vastly increased by an optional water recycling system which takes water from the collector body, removes any damaging solids and then transfers the clean water to the liquid tank which is the supply for the triplex pump. This eliminates the need to go to a hydrant to fill up with potable water. The following illustration explains the water system. Water flows from the liquid tank through a Y-strainer and into the suction side of the water pump. The pump discharge is directed through a rotary swivel on the reel and out the sewer hose and nozzle. The recycling system filters the water in the body and then transfers the clean water to the liquid tank. Contaminants are automatically deposited back into the collector body. In practice, the vacuum and water systems are used simultaneously when cleaning sewers. This allows for vacuuming up all material that is backflushed to the"manhole by the high pressure water system. The water and vacuum systems can be independently used as needed for various applications. The unit is also designed for cleaning catch basins where the vacuum operation picks up the debris in the manhole while the triplex pump suppplies water to a hand held jetting gun for blasting loose packed material. ) Per your request, following is a comparison of the positive displacement (PD) vacuum system and fan-type vacuum system. Before discussing this, some common terminology should be defined. 1. Maximum Vacuu~ - Maximum vertical lift of a solid column of water. 2. Vertical Lift - The distance from the water surface to the highest vertical point that a solid column of water is lifted. 3. Inches of Water - A measure of vacuum which uses the total height in inches a solid column of water can be drawn vertically in a vacuum tube. 4. CFM (cubic feet per minute) - A measure of the volume of air drawn thro~gh the vacuum producer. In comparing the positive displacement pump to the centrifugal fan, a brief description of both is in order. ( The positive displacement pump consists of two figure eight lobes mounted on parellel shafts which rotate in opposite directions within an elongated cylindrical housing. As each lobe passes the inlet, it traps a definite volume of air and carries it around the case to the outlet, where it is positively discharged. Air enters at the bottom through a chamber and is pulled through the pump by the lobes and exhausted. The centrifugal fan is a large wheel with a front and back plate with blades between. This wheel is mounted with a housing and air is sucked into the center, trapped between the blades and thrown to the outside of the housing and exhausted using centrifugal force. Because of the construction of the positive displacement pump. the figure eight lobes trap and expel a specified volume of air per revolution, regardless of resistance (vacuum) in the line. This gives the positive displacement pump a relatively constant air flow regardless of vacuum demands. Whether the intake tube is wide open or plugged with material, the air flow through the pump is nearly constant. The centrifugal fan on the other hand has vastly different air flow as the vacuum demand changes. Its maximum air flow is when only air is being moved through the line. As the resistance to air flow increases (vacuum demand increases) represented by material being loaded, the air flow decreases. When the intake- tube is blocked, the attainable vacuum is maximum, but the air flow is zero through the fan. ( This is shown on Graph B. where the fan at 3500 RPM has an air flow of 4200 CFM at 0 inches vacuum (air only through tube) and an air flow of 0 CFM at 107 inches of vacuum (plugged tube) as compared to the PO at 3000 RPM which has an air flow of approxi- mately 3500 CFM at 0 inches vacuum (empty tube) and an air flow of approximately 2700 CFM at 200 inches of vacuum (plugged tube). lo~~ How does this relate to the actual working ability of the two types of vacuum producers? First of all, the centrifugal fan offers only one mode of moving material - air conveyance. The PO pump on the other hand allows operation in three different vacuum modes. The first is air conveyance where the intake tube is positioned slightly above the material to be picked up. The velocity of air rushing into the tube captures the material and conveys it through the intake tube. Virtually any material (liquid, slurry or dry) can be conveyed at distances up to 500 feet horizontally and 250 feet vertically. The second conveying method is pure vacuum. This is utilized on liquids only where the end of the intake tube is completely submerged. Liquid is lifted as a solid column within the intake tube and deposited within the body. Loading rates are extremely fast, up to 1,000 gallons per minute. The centrifugal fan can't operate in this mode because of its limited vacuum which isn't enough to lift the material from ground level to the top of the unit. The third means of conveying is a combination of air conveyance and pure vacuum. In this mode the optional fluidizing nozzle is utilized. This means is utilized when material under liquid must be removed without first removing all the liquid. The vacuum tubing network is set up with the holes in the flu~dizing nozzle anywhere from just above to 6 feet above the liquid surface. The vacuum system is then operated as normal. Air is drawn through the fluidizing nozzle holes where a venturi effect is generated. The liquid is lifted by pure vacuum (solid column) to the fluidizing nozzle where the air captures it and air conveys it to the body. Sludge under liquid can be removed at depths to 100 feet which makes the PO system totally revo- lutionary. The centrifugal fan can not effectively do this because of the low available vacuum and because air flow changes so much as vacuum changes. In looking at the mechanical efficiency of the two types, the positive displacement pump is approximately 80\ efficient com- pared to 40\ efficiency of the centrifugal fan. What does this mean to you in usage? First of all, the positive displacement pump uses energy in direct proportion to the amount of work being done. As more vacuum is needed, more horsepower is used. As less vacuum is _ needed, less horsepower is consumed. The centrifugal compressor on the other hand stays at a relatively constant horsepower usage regardless of the work being done. This is best illustra- ted by comparing the horsepower required to suck air only. The positive displacement unit requires approximately 10 BHP whereas the fan requires approximately 97 BHP. ,or~ \ ) As Graph A shows at 3500 RPM with 0 inches of vacuum, the fan uses approximately 97 'horsepower and at 100 inches of vacuum drops slightly to approximately 83 horsepower. The positive displacement pump on the other hand at 3000 RPM consumes approxi- mately 10 horsepower at 0 inches of vacuum and approximately 107 horsepower at 200 inches of water. It should be noted that when the positive displacement pump consumes 107 HP, it is developing over twice the vacuum of the fan and slightly more air flow which verifies the efficiency. Because horsepower requirements are significantly lower with the PO system in the normal mode, fuel consumption is considerably less. In tests we have done, the' PO system uses approximately half the fuel of the fan system. 3or-S- .. \ A______ ______. __. __. _. _u__ ___. ~ 1<A ~ ,. ....- ...-.----.-------...---- -- .... -.- ... .. ___ .... u_...___.______. __.. __ ..... - ---..--.-..-...-.-..------- ii-o . \ --.-- - too ~ : - ~/\ :-t1Mt: ;~~ . ~ ~'-I """-;-m -l.-..:....J./)_ ~_ . : tJ .~J . be i So 4 .,.. :~ , I \- o -----.. ..; ..: .50 ---:-. --~._. --\00;.- --~.. .- , 1.50. ~20.0. , -.~-~--~Oa=:~f\Il~q--.-J~~-UU~~~-~..=~..;__~_~_____ :-. --~ -;-...~----.-{Jr-.tc.he.~--~~*~~)--..--' . _____ _._ ___ __ _ ___._ ..._ ... ! ".-.., _. -_. ,----~- -- ._---.-.- ...---. --.-. ~---_._- ._-----~---~-,.- -~.... ~_~.5t.?P'E'e, -: ~.;u~;.~c: ~~ 3- 4~8~.~-..---- ... _ L./~S- !..-....--.- .-.--.- -...-.--..----. .----..--.-.. ....-.....- ----. - -----...-.....--..--.--.. . 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'. ."h . --------.-.--- --- ----....-..--------.-- .--------..- .--.-.-. --..-- -.....------------.-.- -. - ~_~~_e~&.___ R..oDJ<...~_~__CQee__ ~~~.;.ab __ __ .~ s- 01= ~ > CAMEL VS TWO ENGINE FAN UNITS Our competition claims their 2 engine system is more economical than our single engine system for driving the water, vacuum and hydraulic pumps for combination s'ewer cleaners. We feel they have done everything in their power to misrepresent this situation and we would like to present the "real facts". Our vacuum system uses ~ positive displacement (PD) "roots" type pump which mechanically displaces a given volume of air per revolution. The operating characteristics of this pump are such that the volume of air passing through varies only slightly as the resistance (vacuum) to air flow increases for any given speed. This means that regardless of whether the vacuum tube is totally open and conveying only air or if it is partially filled with material requiring a higher vacuum, the air flow remains nearly constant allowing for continued material loading. At the very extreme where the vacuum tube is totally plugged, system operating vacuum would increase to 217" water and mechanical relief valves would open allowing air to be supplied to the vacuum pump at nearly the same rate as if the tube were open. The Camel pump is rated at 2660 CFM at 217" water and 2950 CFM at 90" water. On the contrary, our competitors use a centrifugal fan which relies on inertia movement of air in order to function. The operating character- istics of it are such that the volume of air passing through the intake tube varies significantly as the resistance (vacuum) to air flow increases for any given speed. This means that the air flow through a wide open tube is substantially greater than when that tube is partially plugged. At the extreme, there is zero airflow through their fan if the intake tube is totally plugged off as the fan just spins within its housing but doesn't displace any air. The horsepower demand for the Camel positive displacement pump varies directly as the amount of work being done. This means that as the resistance to airflow increases (more material being loaded), the required vacuum to move this air also increases and the horsepower requirement increases. The PD pump requires approximately 16 HP when sucking only air, 50 HP when generating 90" water and 107 HP when generating 217" water at its maximum speed. When operating in the combination mode, vacuum pump speed is limited to less than maximum where the horsepower requirements are 40 BHP at 90" water and 80 BHP at 200" water. In a time weighted test done by Super Products on a typical sanitary cleaning situation, average operating vacuum was approximately 4.5 inches mercury or 61 inches water. Our horsepower need for the vacuum pump is 25 BHP under this condition. In contrast, the horsepower demand for our competitor's unit is approximately constant regardless of the work done (vacuum). This means that even when conveying just air through their system, 97 BHP is required per their literature. In fact, as work is being done (vacuum increases), you can typically hear their second engine increase in speed indicating that less horsepower is required as work is being done. . '" -2- Camel - VS - Two Engine Fan Units Our competition claims our unit utilizes too much horsepower for a single engine. Our Teply is that as we look at our typical and maximum horsepower requirements, we find that our typical vacuum system requires 25 BHP, our water system at 65 GPM and 2000 psi requires 82.6 BHP and our hydraulic system requires 3 BHP for a total of 110.6 BHP. Since we are supplying a truck engine with 215 BHP, there is 104.4 BHP reserve or 106% reserve. Under maximum conditions, our vacuum system requires 80 BHP, water system requires 102 BHP and hydraulics require 7 BHP for a total of 189 BHP. Again with a 215 BHP engine there is a reserve of 26 BHP or 14% reserve. It is important to note that the typical time weighed average is 110.6 BHP but that under even the maximum condition, a substantial reserve exists. Our competition claims their unit uses no more or even less fuel than our unit. Our competitor uses 8.4 GPH per his literature if a diesel/diesel engine system. From our previous discussion, our unit uses 110.6 BHP which translates to 5.6 GPH per the Caterpillar chart. The key reason for the lower fuel consumption is the vacuum pump which is approximately twice as efficient as the competitor's fan plus the Camel pump operating characteristics are such that horsepower draw is a function of how much work is being done whereas our competitors is nearly constant as previously explained. Our competition claims that the Camel's vacuum pump is very intolerant to dust and very expensive to replace. We believe our unit is intolerant to "lots" of dust but we would also say that with approximately 650 units in the field since 1976, we have never replaced a Camel vacuum pump because of damage due to dust. We do recommend that if dusty conditions prevail to wet down the material with either the handgun or use our liquid ring connection but we would guess our competition would recommend the same thing because it normally is unacceptable to have a cloud of dust coming out the blower. Since our competitor's fan is made from aluminum, we very much doubt it is very tolerant to dust. In fact, we are aware of several fans which have been replaced of their equipment. In summary, we feel we have facts and figures to substantiate our position. M rs~ F. E. lAyers. A P:ntair Company 1101 Myers Par".'IIay Ashland. Ohio 44805-1923 419/289-1144 "F;'.x: 419/289-6658. TLX: 98-7443 September 12, 1989 Mr. Bruce Boczkiewicz Engineering Department Super Products 17000 West Cleveland Ave. New Berlin, WI 53151 Dear Bruce: Following up with our phone conversation regarding rated design capacity of our D65-20 pump. This pumps design makes it possible to produce various flows and pressures up to 100 GPM and 2500 PSI. Horsepower and torque requirements will vary with the different combina- tions of flow and pressure. Regarding PTO openings and the use of 6 bolt or 8 bolt to drive various pumps. It would be impossible to proquce 60 GPM and 2,000 PSI from a 6 bolt opening. This is due to the horsepower and torque requirements needed to produce this flow and pressure. These same horsepower and torque requirements would apply to any other pumps on the market. I hope this clears up some questions, and lIGood Luck" at your conference. Sincerely yours, U~ Richard Chou Engineering Manager Industrial Products RC/dnc L.~' -- ~- .. Myers" F. E. Myers, ^ Psnlair Company 1101 Ivlyers Parkway Ashland. Ohio 44805.1923 419/289.1144 FAX: 419/289.665S. TLX:98.7443 January 16. 1992 TO WHOM IT HAY CONCERN , I I \ \ \ \ i The F. E. Myers Company certifies that its models "UP" and "u" series pumps can be oper.at@d d~y in a s~wer cleaning operation, provided the units began service with a full tank of ....acer. for up to 15 minutp.s at full speed without damage to th~ int~rnal components. The F.-'E. Myers Company ha~ inspected the installation of F. E. Myers vater pump products on all Super Products Corp. Camel and Camel Jet models and certify that this mounting i~ incompliance yith the rer.ommended mounting procedures and all "'sHanties offered by the 11'. E. Myers Company are intact. 'the F. F.. Myers Company ce'C"tifies that the "DP" series plunger pump. used by Super Products Corp., is capable of producing a maximum of 120 gallons per minute and is capable of producing pressures up to 5500 pounds per square inch. Sincerely, Carald A. Fri~~enhengs~ N~rional Soles Mana~er Industrial Products Divis~on ~~ GAf/dnc ( "" ...--.---- -----.. ".~--" -_..,----- -.---,.---.....-."--"-.'-'